Manuals / Baldor / Lawn and Garden / Portable Generator

Baldor GLC45, GLC60, GLC105, GLC20, GLC65, GLC30, GLC100, GLC15, GLC25 Installation Considerations

Models: GLC40 GLC25 GLC15 GLC100 GLC30 GLC65 GLC20 GLC45 GLC105 GLC60 GLC10

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Battery Heaters Battery Heater (BTHTR81) - 120 Volt / 80 Watt. Includes 6 ft power cord.

Installation Considerations:

Shore power must be available (120VAC or 240VAC) to power the battery heater and other components that may be installed). Shore power outlets or wiring must be located close to battery heater.

Figure A‐2 Battery Heating Pad Installation

BTHTR81 Heater

1.Carefully disconnect the Negative battery terminal from the battery.

2.Carefully disconnect the Positive battery terminal from the battery.

3.Remove battery hold down bracket.

4.Remove battery.

5.Install Heating Pad in battery tray, refer to Figure A‐2. The ”A” and ”B” dimesions should match the battery tray.

6.Install battery on top of Heating Pad.

7.Install battery hold down bracket.

8.Carefully install the Positive battery terminal to the battery.

9.Carefully install the Negative battery terminal to the battery.

10.Connect the AC power cord to shore power outlet.

A‐2 Series GLC

MN2408

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Baldor GLC45, GLC60, GLC105 manual Installation Considerations, Figure A‐2 Battery Heating Pad Installation BTHTR81 Heater

Contents

Installation & Operating Manual GLC GeneratorGaseous Liquid Cooled GLC10, 15, 20, 25 30, 40, 45, 60, 65, 100 andPage Table of Contents SectionSection SectionSection SectionAppendix A Appendix BSection Product Safety Information Read This Manual ThoroughlySymbols IMPORTANT SAFETY INSTRUCTIONSPrecaution Statements Used In This Manual OperationOperation Warning Statements Continued BurnWarning Statements Continued Installation Warning Statements Continued Battery Safety Warning Statements Continued Maintenance Caution StatementsLimited Warranty Section General InformationGenerator Series Labor2‐2 General Information MN2408Installation Guidelines Site PlanningS Controls and Transfer Switch S Engine Cooling SystemS Exhaust System S Room AirFoundation Checklist Setting The Genset On An Existing Concrete Floor SlabFigure 2‐1 Typical Installation of Spring Type Isolator Foundation DesignWeight Of The Genset Figure 2‐2 Approximate Weight vs. kW OutputDesigning An Isolated Foundation Figure 2‐3 Calculate Soil Bearing Load SBL CapacityFigure 2‐5 Typical Foundation Installation Table 2‐1 Approximate Load Bearing Capacities of Various Soil TypesSoil Type Safe Bearing CapacityExhaust Checklist System PlacementMulti-Engine Installations Exhaust SystemFigure 2‐7 Exhaust Pipe Thimble Installation Rain Protection Figure 2‐6 Exhaust System Calculations Exhaust PipingTransfer Switch Transfer Switch ChecklistFigure 2‐8 Typical Emergency power System Installations Transfer Switch LocationFigure 2‐9 Battery Starting System Battery Size Battery Starting SystemBattery Location Figure 2‐10 Typical Battery Cable Calculations Battery ChargerBattery Cables 2‐14 General Information MN2408Figure 3‐1 Generator Lifting Section Receiving & InstallationWhen the Generator is installed outdoors Table 3‐2 Mounting Dimensions Figure 3‐2 Generator MountingTable 3‐3 Stub Up Detail Fuel Stub UpSecure the Generator Ventilation TestGuidelines for Exhaust System Hot Exhaust GassesBackpressure must not exceed 20” of water column MN2408 Fuel Connections Table 3‐4 Fuel Consumption Natural and LPVGeneral Considerations GLC10External Supply Piping by installer Example Determining Pipe Size for Natural GasNatural Gas Connections Table 3‐5 Natural Gas Flow Rate Cubic Feet per Hour per Pipe LengthExample Determining Pipe Size for LPV Table 3‐6 LP Vapor Flow Rate Cubic Feet per Hour per Pipe Length1 Phase Amps 3 Phase Amps 240VAC3 Phase Amps 480VAC Generator RatingTransfer Switch Considerations Figure 3‐4 Basic Power Transfer SystemSingle Phase Power Connections Generator PowerFigure 3‐5 Single Phase Connections From Alternator Factory Wired AC Power ConnectionsFigure 3‐6 Three Phase WYE and DELTA Connections Bond JumperBattery Charger Considerations General Wiring ConsiderationsTable 3‐7 Recommended Engine Oil and Battery TypeFigure 3‐7 Battery Installation Post Installation Checks Post Installation Checks Continued 3‐16 Receiving & Installation MN2408Table 4‐8 Alarm & Warning Conditions Changes menu displayed - Measurement, Adjustment or HistoryHorn Reset Fault ResetMAN AUT Digital Engine Controller Description EM0046A21 MRS17 ContinuedMeasurement Menu Figure 4‐9 Measurement MenuAdjustment Menu Figure 4‐10 Adjustment MenuAlarm List ECU Alarm ListAlarms Sensor fail FLS see Table 4‐10Warning WRN see Table 4‐10 Shut down SD see Table 4‐10Table 4‐12 Binary outputs Inputs and OutputsTable 4‐11 Binary Inputs Table 4‐14 Basic Setpoints Set pointsTable 4‐13 Analog Inputs Table 4‐15 Engine Setpoints Start RPMRPM = Idle tim etime. This is because the JD engine passes some erroneous RPM signals Table 4‐15 Engine Setpoints ContinuedTable 4‐16 Engine Protect Setpoints Water temp Low delOperation 4‐9 Table 4‐17 Generator Protect SetpointsMN2408 Table 4‐18 Sensor Spec Setpoints Table 4‐19 IOM/PTM Module Setpoints4‐10 Operation MN2408Figure 4‐11 Controller Connection Diagram BATTERY START ERBOOT JUMPER TO BATTERYFigure 4‐12 Controller Connection Diagram BATTERY START ERBOOT JUMPER JDICADJUST Operator Control Panel MICROPROCESSOR Engine Controller OnlyFigure 4‐13 Digital Operator Control Panel MICROPROCESSOR ENGINE CONTROLLERAuto Switch Load Test SwitchReset Voltage AdjustAutomatic Mains Failure AMF Automatic Fault ShutdownFigure 4‐14 Auto Mains Failure AMF Connections Transfer Switch Utility Power Failure Conditions Utility Power RestoredUtility Normal Condition Load Test Push-button OperationInternal Faults Digital Input FaultsHigh Engine Temperature No Load TestMN2408 Figure 4‐15 Engine Controller Inputs & Outputs4‐18 Operation Analog Faults High Engine Temperature #1High Engine Temperature # Low Engine TemperatureOil Bypass Timer Complete fault will be automatically displayed all active faults at a two second rateAction DescriptionApply Power and Reset faultsAction DescriptionGenerator Phase Voltage Display Line to Line Generator Phase/Neutral Voltage Display Line to NeutralGenerator Phase Current Display Generator Average Output DisplayBattery Voltage/Engine Speed Engine Temperature/Oil PressureProgram Menus TachometerNavigation Hints Main Menu Loop Continued Utility Ready To LoadVoltage Calibration Procedure Zero CalibrationBAT VOLTS SPAN CURRENT A ZERO350A Engine Temperature & Oil Pressure Calibration Oil PressureMN2408 Figure 4‐16 Configuration Data Sheet4‐30 Operation Setting Figure 4‐17 Main Menu Loop ParametersParameter RangeFigure 4‐18 Analog Fault Menu Loop Parameters Figure 4‐19 Digital Fault Menu Loop Parameters4‐32 Operation MN2408OPERATES ON AN ALARM OR Figure 4‐21 Engine Control ConnectionsCOMMON FAIL CONTACT SHUTDOWN CONDITION4‐34 Operation MN2408Engine Section Troubleshooting and MaintenanceGeneral Problems and Solutions Table 5‐1 General Troubleshooting GuideTable 5‐2 Troubleshooting Guide Digital Controller Only Parts Table 5‐3 Troubleshooting Guide Analog Controller OnlyService Battery Charger GLC30-45 Battery ChargerGLC60-105 Battery Charger Installation ConsiderationsInstallation Considerations Figure A‐2 Battery Heating Pad Installation BTHTR81 HeaterInstallation Considerations Options & Accessories A‐3Engine Block Heater Figure A‐3Silencers Figure A‐4Fuel Strainers & Fuel Lines Figure A‐5 Fuel Strainer and Flex Fuel Line ConnectionsFigure A‐6 InstallationE-Stop Figure A‐8 Intelilite Remote Annunciator Remote AnnuciatorsFigure A‐7 MEC2 Remote Annunciator Figure A‐9 Table A‐1 Mounting Dimensions Radiator Duct FlangeEnclosures Figure A‐10 Generator LiftingA‐10 Series GLC MN2408Appendix B Series GLC Information & Wiring Diagrams GLC Circuit Breaker & Electrical DataFigure B‐11 Customer Interface Connection Diagram MEC20 MEC2Figure B‐12 Customer Interface w/o Breaker Power Connection Diagram Series GLC B‐3MN2408 Figure B‐13 Single Phase - w/o Breaker Connection DiagramB‐4 Series GLC Figure B‐14 Single Phase - One Breaker Connection Diagram Series GLC B‐5MN2408 Figure B‐15 Single Phase - Two Breaker Connection DiagramB‐6 Series GLC Series GLC B‐7 B‐8 Series GLC MN2408Series GLC B‐9 B‐10 Series GLC MN2408Figure B‐20 Three Phase Connection Diagram Series GLC B‐11MN2408 Figure B‐21 Three Phase Connection Diagram with PMGB‐12 Series GLC Figure B‐22 Three Phase Connection Diagram Wire 1/0 and larger Series GLC B‐13B‐14 Series GLC MN2408Series GLC B‐15 B‐16 Series GLC MN2408Series GLC B‐17 MN2408 Figure B‐27 Control Box Connections with MEC20 ControllerB‐18 Series GLC Figure B‐28 Control Box Connections with MEC20 Controller & Governor Series GLC B‐19MN2408 Figure B‐29 Control Box Connections with MEC2 ControllerB‐20 Series GLC Figure B‐30 Engine Wiring, Woodward 4.3L GM Series GLC B‐21MN2408 Figure B‐31 Engine Wiring, Woodward 5.7L GMB‐22 Series GLC Figure B‐32 Engine Wiring, Woodward 8.1L GM Series GLC B‐23B‐24 Series GLC MN2408Baldor District Offices BALDOR ELECTRIC COMPANY World Headquarters P.O. Box 2400 Fort Smith, AR