Baldor Electric Company MN2408 | Baldor GLC20, GLC60, GLC105

WARNING:

CALIFORNIA PROPOSITION 65 WARNING:

Engine exhaust from this product contains chemicals known to the state of California to cause cancer, birth defects and other reproductive harm.

WARNING:

CALIFORNIA PROPOSITION 65 WARNING:

Battery posts, terminals and related accessories are known to the state of California to cause cancer, birth defects and other reproductive harm.

BALDOR ELECTRIC COMPANY

World Headquarters

P.O. Box 2400 Fort Smith, AR 72901-2400

(479)646-4711 Fax (479) 648-5792 www.baldor.com

♥ Baldor Electric Company	All Rights Reserved. Printed in USA
MN2408	2/08

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Baldor GLC20, GLC60, GLC105, GLC45, GLC65, GLC30, GLC100, GLC15, GLC25, GLC40 manual Baldor Electric Company MN2408

Contents

GLC Generator MN2408 California Proposition 65 Warning Table of Contents Troubleshooting and Maintenance Problems and Solutions Appendix aAppendix B Section Product Safety Information Read This Manual Thoroughly Symbols Operation Operation Warning Statements Burn Installation Battery Safety Maintenance Any warranty coverage Limited WarrantyWarranty Period Generator Series Labor Parts ‐2 General Information MN2408 Installation Guidelines Site Planning Exhaust System Controls and Transfer SwitchEngine Cooling System Room Air Foundation Design Foundation Checklist Setting The Genset On An Existing Concrete Floor SlabVibration Isolators Weight Of The Genset ‐2 Approximate Weight vs. kW Output Designing An Isolated Foundation ‐3 Calculate Soil Bearing Load SBL Capacity ‐5 Typical Foundation Installation Soil Type Safe Bearing Capacity Lb per ft Kilo Pascals Exhaust System ‐6 Exhaust System Calculations Exhaust Piping Transfer Switch Transfer Switch ChecklistTransfer Switch Location Battery Starting System Battery Location Battery Charger Battery Cables ‐14 General Information MN2408 When the Generator is installed outdoors ‐1 Generator Lifting Generator Open ‐2 Mounting Dimensions‐3 Stub Up Detail Sound Secure the Generator Ventilation Test Hot Exhaust Gasses Backpressure must not exceed 20 of water columnGuidelines for Exhaust System Page Fuel Connections ‐4 Fuel Consumption Natural and LPVGeneral Considerations Natural Gas Connections External Supply Piping by installerExample Determining Pipe Size for Natural Gas Pipe Iron Pipe Size Length Example Determining Pipe Size for LPV ‐6 LP Vapor Flow Rate Cubic Feet per Hour per Pipe Length Catalog No Rating Transfer Switch Considerations Single Phase Power ConnectionsRemote Start AC Power Connections Ground Neutral L1L2 ConnectionsConnections Battery Charger Considerations General Wiring Considerations GLC100 Recommended Engine Oil and Battery TypeGLC10-25 GLC125 Post Installation Checks Post Installation Checks ‐16 Receiving & Installation MN2408 ‐8 Alarm & Warning Conditions Digital Engine Controller Description EM0046A21 MRS17 AUT Mode OFF ModeMAN Mode Digital Engine Controller Description EM0046A21 MRS17 ECU Alarm List Adjustment MenuAlarm List Menu Status Condition of Transition Action Next State Shut down SD see ‐10 AlarmsSensor fail FLS see ‐10 ‐10 Possible Warnings ‐12 Binary outputs Inputs and Outputs‐11 Binary Inputs Used for shunt trip Set points ‐13 Analog Inputs‐14 Basic Setpoints ‐15 Engine Setpoints ‐16 Engine Protect Setpoints Delay for Analog Input 2 Wrn Wtemp low. s Range1-180 s‐15 Engine Setpoints During the first 500ms. ,1s Range 0 3s ‐17 Generator Protect Setpoints ‐18 Sensor Spec Setpoints ‐19 IOM/PTM Module Setpoints ‐11 Controller Connection Diagram Jdic Run Switch Alarm LEDSpeed Signal LED OFF Switch Operator Control Panel Manual Start/StopAutomatic Start/Stop Automatic Fault Shutdown Automatic Mains Failure AMF Utility Normal Condition Utility Power Failure ConditionsUtility Power Restored Load Test Push-button Operation Fault Digital Inputs Name Action Terminal # Internal FaultsDigital Input Faults No Load Test ‐15 Engine Controller Inputs & Outputs Analog Faults Fault Inputs Name Action Signal Engine starter motor Such as Fuel Rack Solenoids or electronic governorsCrank Fail Programmable Contacts Action Description Display Comments Show Operating Status screens Apply Power Main LCD DisplayReset faults Name and remaining time Generator Phase Current Display Generator Phase Voltage Display Line to LineGenerator Phase/Neutral Voltage Display Line to Neutral Generator Average Output Display Program Menus Navigation Hints Main Menu Loop Voltage Calibration Procedure Zero Calibration Repeat for each phase Span CalibrationDisplayed values Engine Temperature & Oil Pressure Calibration Displays the type of calibration functionOil Pressure ‐16 Configuration Data Sheet 120-15000V AC Parameter Setting RangeSystem Voltage Line To Line Toggle Between Psi/Kpa Parameter Setting ‐21 Engine Control Connections ‐34 Operation MN2408 General Engine Problems and Solutions ‐1 General Troubleshooting GuideProblem Possible Cause Remedy ‐2 Troubleshooting Guide Digital Controller Only ‐3 Troubleshooting Guide Analog Controller Only ServiceVerify the adjustments. Replace controller if failed Battery Battery ChargerInstallation Considerations Options & Accessories A‐1 Figure A‐2 Battery Heating Pad Installation BTHTR81 Heater Options & Accessories A‐3 Engine Block Heater Silencers GLC10-25 GLC30-45 GLC60-90 GLC100-105 Options & Accessories A‐5 Fuel Strainers & Fuel LinesFuel Strainer Figure A‐6 Installation Stop Options & Accessories A‐7 Remote Annuciators GLC30-60 Radiator Duct FlangeGenerator GLC80-100 GLC10-25 H1=36.0 L1=11.75 GLC30-45 H1=52.1, H2=66.6 Options & Accessories A‐9Enclosures GLC60-90 H1=64.2, H2=76.8 ‐10 Series GLC MN2408 OSH Plant Qty per PhaseGLC Circuit Breaker & Electrical Data Series GLC B‐1 Figure B‐11 Customer Interface Connection Diagram Series GLC B‐3 Figure B‐13 Single Phase w/o Breaker Connection Diagram Figure B‐14 Single Phase One Breaker Connection Diagram Series GLC B‐5 Figure B‐15 Single Phase Two Breaker Connection Diagram Series GLC B‐7 ‐8 Series GLC MN2408 Series GLC B‐9 ‐10 Series GLC MN2408 Figure B‐20 Three Phase Connection Diagram Series GLC B‐11 Figure B‐21 Three Phase Connection Diagram with PMG Series GLC B‐13 ‐14 Series GLC MN2408 Series GLC B‐15 ‐16 Series GLC MN2408 Series GLC B‐17 Figure B‐27 Control Box Connections with MEC20 Controller Series GLC B‐19 Figure B‐29 Control Box Connections with MEC2 Controller Figure B‐30 Engine Wiring, Woodward 4.3L GM Series GLC B‐21 Figure B‐31 Engine Wiring, Woodward 5.7L GM Figure B‐32 Engine Wiring, Woodward 8.1L GM Series GLC B‐23 ‐24 Series GLC MN2408 Baldor District Offices Baldor Electric Company MN2408