Baldor Portable Generator Manual - GLC45 Model Guide

Figure B‐20 Three Phase Connection Diagram

MN2408

Series GLC B‐11

Image 99

Baldor GLC60, GLC105, GLC45, GLC20, GLC65, GLC30, GLC100, GLC15 Figure B‐20 Three Phase Connection Diagram, Series GLC B‐11

Contents

MN2408 GLC Generator California Proposition 65 Warning Table of Contents Troubleshooting and Maintenance Problems and Solutions Appendix aAppendix B Read This Manual Thoroughly Section Product Safety Information Operation Symbols Operation Warning Statements Burn Installation Battery Safety Maintenance Generator Series Labor Parts Limited WarrantyWarranty Period Any warranty coverage ‐2 General Information MN2408 Site Planning Installation Guidelines Room Air Controls and Transfer SwitchEngine Cooling System Exhaust System Foundation Design Foundation Checklist Setting The Genset On An Existing Concrete Floor SlabVibration Isolators ‐2 Approximate Weight vs. kW Output Weight Of The Genset ‐3 Calculate Soil Bearing Load SBL Capacity Designing An Isolated Foundation Soil Type Safe Bearing Capacity Lb per ft Kilo Pascals ‐5 Typical Foundation Installation Exhaust System ‐6 Exhaust System Calculations Exhaust Piping Transfer Switch Transfer Switch ChecklistTransfer Switch Location Battery Location Battery Starting System Battery Cables Battery Charger ‐14 General Information MN2408 ‐1 Generator Lifting When the Generator is installed outdoors Sound ‐2 Mounting Dimensions‐3 Stub Up Detail Generator Open Ventilation Test Secure the Generator Hot Exhaust Gasses Backpressure must not exceed 20 of water columnGuidelines for Exhaust System Page Fuel Connections ‐4 Fuel Consumption Natural and LPVGeneral Considerations Pipe Iron Pipe Size Length External Supply Piping by installerExample Determining Pipe Size for Natural Gas Natural Gas Connections ‐6 LP Vapor Flow Rate Cubic Feet per Hour per Pipe Length Example Determining Pipe Size for LPV Catalog No Rating Transfer Switch Considerations Single Phase Power ConnectionsRemote Start AC Power Connections Ground Neutral L1L2 ConnectionsConnections General Wiring Considerations Battery Charger Considerations GLC125 Recommended Engine Oil and Battery TypeGLC10-25 GLC100 Post Installation Checks Post Installation Checks ‐16 Receiving & Installation MN2408 Digital Engine Controller Description EM0046A21 MRS17 ‐8 Alarm & Warning Conditions Digital Engine Controller Description EM0046A21 MRS17 OFF ModeMAN Mode AUT Mode Menu Status Condition of Transition Action Next State Adjustment MenuAlarm List ECU Alarm List ‐10 Possible Warnings AlarmsSensor fail FLS see ‐10 Shut down SD see ‐10 Used for shunt trip Inputs and Outputs‐11 Binary Inputs ‐12 Binary outputs Set points ‐13 Analog Inputs‐14 Basic Setpoints ‐15 Engine Setpoints During the first 500ms. ,1s Range 0 3s Delay for Analog Input 2 Wrn Wtemp low. s Range1-180 s‐15 Engine Setpoints ‐16 Engine Protect Setpoints ‐17 Generator Protect Setpoints ‐19 IOM/PTM Module Setpoints ‐18 Sensor Spec Setpoints ‐11 Controller Connection Diagram Jdic OFF Switch Alarm LEDSpeed Signal LED Run Switch Operator Control Panel Manual Start/StopAutomatic Start/Stop Automatic Mains Failure AMF Automatic Fault Shutdown Load Test Push-button Operation Utility Power Failure ConditionsUtility Power Restored Utility Normal Condition No Load Test Internal FaultsDigital Input Faults Fault Digital Inputs Name Action Terminal # ‐15 Engine Controller Inputs & Outputs Fault Inputs Name Action Signal Analog Faults Fail Programmable Contacts Such as Fuel Rack Solenoids or electronic governorsCrank Engine starter motor Action Description Display Comments Name and remaining time Apply Power Main LCD DisplayReset faults Show Operating Status screens Generator Average Output Display Generator Phase Voltage Display Line to LineGenerator Phase/Neutral Voltage Display Line to Neutral Generator Phase Current Display Program Menus Navigation Hints Main Menu Loop Zero Calibration Voltage Calibration Procedure Repeat for each phase Span CalibrationDisplayed values Engine Temperature & Oil Pressure Calibration Displays the type of calibration functionOil Pressure ‐16 Configuration Data Sheet Toggle Between Psi/Kpa Parameter Setting RangeSystem Voltage Line To Line 120-15000V AC Parameter Setting ‐21 Engine Control Connections ‐34 Operation MN2408 Engine General Problems and Solutions ‐1 General Troubleshooting GuideProblem Possible Cause Remedy ‐2 Troubleshooting Guide Digital Controller Only ‐3 Troubleshooting Guide Analog Controller Only ServiceVerify the adjustments. Replace controller if failed Options & Accessories A‐1 Battery ChargerInstallation Considerations Battery Figure A‐2 Battery Heating Pad Installation BTHTR81 Heater Engine Block Heater Options & Accessories A‐3 GLC10-25 GLC30-45 GLC60-90 GLC100-105 Silencers Options & Accessories A‐5 Fuel Strainers & Fuel LinesFuel Strainer Stop Figure A‐6 Installation Remote Annuciators Options & Accessories A‐7 GLC80-100 Radiator Duct FlangeGenerator GLC30-60 GLC60-90 H1=64.2, H2=76.8 Options & Accessories A‐9Enclosures GLC10-25 H1=36.0 L1=11.75 GLC30-45 H1=52.1, H2=66.6 ‐10 Series GLC MN2408 Series GLC B‐1 Qty per PhaseGLC Circuit Breaker & Electrical Data OSH Plant Figure B‐11 Customer Interface Connection Diagram Series GLC B‐3 Figure B‐13 Single Phase w/o Breaker Connection Diagram Series GLC B‐5 Figure B‐14 Single Phase One Breaker Connection Diagram Figure B‐15 Single Phase Two Breaker Connection Diagram Series GLC B‐7 ‐8 Series GLC MN2408 Series GLC B‐9 ‐10 Series GLC MN2408 Series GLC B‐11 Figure B‐20 Three Phase Connection Diagram Figure B‐21 Three Phase Connection Diagram with PMG Series GLC B‐13 ‐14 Series GLC MN2408 Series GLC B‐15 ‐16 Series GLC MN2408 Series GLC B‐17 Figure B‐27 Control Box Connections with MEC20 Controller Series GLC B‐19 Figure B‐29 Control Box Connections with MEC2 Controller Series GLC B‐21 Figure B‐30 Engine Wiring, Woodward 4.3L GM Figure B‐31 Engine Wiring, Woodward 5.7L GM Series GLC B‐23 Figure B‐32 Engine Wiring, Woodward 8.1L GM ‐24 Series GLC MN2408 Baldor District Offices Baldor Electric Company MN2408