Manuals / Baldor / Lawn and Garden / Portable Generator

Baldor GLC45, GLC60, GLC105, GLC20, GLC65, GLC30, GLC100, GLC15, GLC25, GLC40 Baldor District Offices

Models: GLC40 GLC25 GLC15 GLC100 GLC30 GLC65 GLC20 GLC45 GLC105 GLC60 GLC10

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Baldor District Offices

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Baldor GLC45, GLC60, GLC105, GLC20, GLC65, GLC30, GLC100, GLC15, GLC25, GLC40 manual Baldor District Offices

Contents

GLC Generator Installation & Operating ManualGaseous Liquid Cooled GLC10, 15, 20, 25 30, 40, 45, 60, 65, 100 andPage Section Table of ContentsSection SectionSection SectionAppendix A Appendix BRead This Manual Thoroughly Section Product Safety InformationIMPORTANT SAFETY INSTRUCTIONS SymbolsPrecaution Statements Used In This Manual OperationBurn Operation Warning Statements ContinuedWarning Statements Continued Installation Warning Statements Continued Battery Safety Caution Statements Warning Statements Continued MaintenanceSection General Information Limited WarrantyGenerator Series LaborMN2408 2‐2 General InformationSite Planning Installation GuidelinesS Engine Cooling System S Controls and Transfer SwitchS Exhaust System S Room AirSetting The Genset On An Existing Concrete Floor Slab Foundation ChecklistFigure 2‐1 Typical Installation of Spring Type Isolator Foundation DesignFigure 2‐2 Approximate Weight vs. kW Output Weight Of The GensetFigure 2‐3 Calculate Soil Bearing Load SBL Capacity Designing An Isolated FoundationTable 2‐1 Approximate Load Bearing Capacities of Various Soil Types Figure 2‐5 Typical Foundation InstallationSoil Type Safe Bearing CapacitySystem Placement Exhaust ChecklistMulti-Engine Installations Exhaust SystemFigure 2‐6 Exhaust System Calculations Exhaust Piping Figure 2‐7 Exhaust Pipe Thimble Installation Rain ProtectionTransfer Switch Checklist Transfer SwitchFigure 2‐8 Typical Emergency power System Installations Transfer Switch LocationFigure 2‐9 Battery Starting System Battery Size Battery Starting SystemBattery Location Figure 2‐10 Typical Battery Cable Calculations Battery ChargerBattery Cables MN2408 2‐14 General InformationFigure 3‐1 Generator Lifting Section Receiving & InstallationWhen the Generator is installed outdoors Figure 3‐2 Generator Mounting Table 3‐2 Mounting DimensionsTable 3‐3 Stub Up Detail Fuel Stub UpVentilation Test Secure the GeneratorGuidelines for Exhaust System Hot Exhaust GassesBackpressure must not exceed 20” of water column MN2408 Table 3‐4 Fuel Consumption Natural and LPV Fuel ConnectionsGeneral Considerations GLC10Example Determining Pipe Size for Natural Gas External Supply Piping by installerNatural Gas Connections Table 3‐5 Natural Gas Flow Rate Cubic Feet per Hour per Pipe LengthTable 3‐6 LP Vapor Flow Rate Cubic Feet per Hour per Pipe Length Example Determining Pipe Size for LPV3 Phase Amps 240VAC 1 Phase Amps3 Phase Amps 480VAC Generator RatingFigure 3‐4 Basic Power Transfer System Transfer Switch ConsiderationsSingle Phase Power Connections Generator PowerAC Power Connections Figure 3‐5 Single Phase Connections From Alternator Factory WiredFigure 3‐6 Three Phase WYE and DELTA Connections Bond JumperGeneral Wiring Considerations Battery Charger ConsiderationsTable 3‐7 Recommended Engine Oil and Battery TypeFigure 3‐7 Battery Installation Post Installation Checks Post Installation Checks Continued MN2408 3‐16 Receiving & InstallationChanges menu displayed - Measurement, Adjustment or History Table 4‐8 Alarm & Warning ConditionsHorn Reset Fault ResetDigital Engine Controller Description EM0046A21 MRS17 Continued MAN AUTMeasurement Menu Figure 4‐9 Measurement MenuFigure 4‐10 Adjustment Menu Adjustment MenuAlarm List ECU Alarm ListSensor fail FLS see Table 4‐10 AlarmsWarning WRN see Table 4‐10 Shut down SD see Table 4‐10Table 4‐12 Binary outputs Inputs and OutputsTable 4‐11 Binary Inputs Table 4‐14 Basic Setpoints Set pointsTable 4‐13 Analog Inputs Start RPM Table 4‐15 Engine SetpointsRPM = Idle tim eTable 4‐15 Engine Setpoints Continued time. This is because the JD engine passes some erroneous RPM signalsTable 4‐16 Engine Protect Setpoints Water temp Low delOperation 4‐9 Table 4‐17 Generator Protect SetpointsMN2408 Table 4‐19 IOM/PTM Module Setpoints Table 4‐18 Sensor Spec Setpoints4‐10 Operation MN2408BATTERY START ER Figure 4‐11 Controller Connection DiagramBOOT JUMPER TO BATTERYBATTERY START ER Figure 4‐12 Controller Connection DiagramBOOT JUMPER JDICOperator Control Panel MICROPROCESSOR Engine Controller Only ADJUSTFigure 4‐13 Digital Operator Control Panel MICROPROCESSOR ENGINE CONTROLLERLoad Test Switch Auto SwitchReset Voltage AdjustAutomatic Mains Failure AMF Automatic Fault ShutdownFigure 4‐14 Auto Mains Failure AMF Connections Transfer Switch Utility Power Restored Utility Power Failure ConditionsUtility Normal Condition Load Test Push-button OperationDigital Input Faults Internal FaultsHigh Engine Temperature No Load TestMN2408 Figure 4‐15 Engine Controller Inputs & Outputs4‐18 Operation High Engine Temperature #1 Analog FaultsHigh Engine Temperature # Low Engine TemperatureOil Bypass Timer Complete all active faults at a two second rate fault will be automatically displayedAction DescriptionReset faults Apply Power andAction DescriptionGenerator Phase/Neutral Voltage Display Line to Neutral Generator Phase Voltage Display Line to LineGenerator Phase Current Display Generator Average Output DisplayEngine Temperature/Oil Pressure Battery Voltage/Engine SpeedProgram Menus TachometerNavigation Hints Utility Ready To Load Main Menu Loop ContinuedZero Calibration Voltage Calibration ProcedureBAT VOLTS SPAN CURRENT A ZERO350A Oil Pressure Engine Temperature & Oil Pressure CalibrationMN2408 Figure 4‐16 Configuration Data Sheet4‐30 Operation Figure 4‐17 Main Menu Loop Parameters SettingParameter RangeFigure 4‐19 Digital Fault Menu Loop Parameters Figure 4‐18 Analog Fault Menu Loop Parameters4‐32 Operation MN2408Figure 4‐21 Engine Control Connections OPERATES ON AN ALARM ORCOMMON FAIL CONTACT SHUTDOWN CONDITIONMN2408 4‐34 OperationEngine Section Troubleshooting and MaintenanceGeneral Table 5‐1 General Troubleshooting Guide Problems and SolutionsTable 5‐2 Troubleshooting Guide Digital Controller Only Parts Table 5‐3 Troubleshooting Guide Analog Controller OnlyService GLC30-45 Battery Charger Battery ChargerGLC60-105 Battery Charger Installation ConsiderationsFigure A‐2 Battery Heating Pad Installation BTHTR81 Heater Installation ConsiderationsOptions & Accessories A‐3 Installation ConsiderationsEngine Block Heater Figure A‐3Figure A‐4 SilencersFigure A‐5 Fuel Strainer and Flex Fuel Line Connections Fuel Strainers & Fuel LinesFigure A‐6 InstallationE-Stop Figure A‐8 Intelilite Remote Annunciator Remote AnnuciatorsFigure A‐7 MEC2 Remote Annunciator Radiator Duct Flange Figure A‐9 Table A‐1 Mounting DimensionsFigure A‐10 Generator Lifting EnclosuresMN2408 A‐10 Series GLCGLC Circuit Breaker & Electrical Data Appendix B Series GLC Information & Wiring DiagramsMEC20 MEC2 Figure B‐11 Customer Interface Connection DiagramSeries GLC B‐3 Figure B‐12 Customer Interface w/o Breaker Power Connection DiagramMN2408 Figure B‐13 Single Phase - w/o Breaker Connection DiagramB‐4 Series GLC Series GLC B‐5 Figure B‐14 Single Phase - One Breaker Connection DiagramMN2408 Figure B‐15 Single Phase - Two Breaker Connection DiagramB‐6 Series GLC Series GLC B‐7 MN2408 B‐8 Series GLCSeries GLC B‐9 MN2408 B‐10 Series GLCSeries GLC B‐11 Figure B‐20 Three Phase Connection DiagramMN2408 Figure B‐21 Three Phase Connection Diagram with PMGB‐12 Series GLC Series GLC B‐13 Figure B‐22 Three Phase Connection Diagram Wire 1/0 and largerMN2408 B‐14 Series GLCSeries GLC B‐15 MN2408 B‐16 Series GLCSeries GLC B‐17 MN2408 Figure B‐27 Control Box Connections with MEC20 ControllerB‐18 Series GLC Series GLC B‐19 Figure B‐28 Control Box Connections with MEC20 Controller & GovernorMN2408 Figure B‐29 Control Box Connections with MEC2 ControllerB‐20 Series GLC Series GLC B‐21 Figure B‐30 Engine Wiring, Woodward 4.3L GMMN2408 Figure B‐31 Engine Wiring, Woodward 5.7L GMB‐22 Series GLC Series GLC B‐23 Figure B‐32 Engine Wiring, Woodward 8.1L GMMN2408 B‐24 Series GLCBaldor District Offices P.O. Box 2400 Fort Smith, AR BALDOR ELECTRIC COMPANY World Headquarters