‐34 Operation MN2408 | Baldor GLC15, GLC60, GLC105, GLC45, GLC20

4‐34 Operation

MN2408

Image 74

Baldor GLC15, GLC60, GLC105, GLC45, GLC20, GLC65, GLC30, GLC100, GLC25, GLC40 manual ‐34 Operation MN2408

Contents

GLC Generator MN2408 California Proposition 65 Warning Table of Contents Appendix B Troubleshooting and Maintenance Problems and SolutionsAppendix a Section Product Safety Information Read This Manual Thoroughly Symbols Operation Operation Warning Statements Burn Installation Battery Safety Maintenance Any warranty coverage Limited WarrantyWarranty Period Generator Series Labor Parts ‐2 General Information MN2408 Installation Guidelines Site Planning Exhaust System Controls and Transfer SwitchEngine Cooling System Room Air Vibration Isolators Foundation Design Foundation ChecklistSetting The Genset On An Existing Concrete Floor Slab Weight Of The Genset ‐2 Approximate Weight vs. kW Output Designing An Isolated Foundation ‐3 Calculate Soil Bearing Load SBL Capacity ‐5 Typical Foundation Installation Soil Type Safe Bearing Capacity Lb per ft Kilo Pascals Exhaust System ‐6 Exhaust System Calculations Exhaust Piping Transfer Switch Location Transfer SwitchTransfer Switch Checklist Battery Starting System Battery Location Battery Charger Battery Cables ‐14 General Information MN2408 When the Generator is installed outdoors ‐1 Generator Lifting Generator Open ‐2 Mounting Dimensions‐3 Stub Up Detail Sound Secure the Generator Ventilation Test Guidelines for Exhaust System Hot Exhaust GassesBackpressure must not exceed 20 of water column Page General Considerations Fuel Connections‐4 Fuel Consumption Natural and LPV Natural Gas Connections External Supply Piping by installerExample Determining Pipe Size for Natural Gas Pipe Iron Pipe Size Length Example Determining Pipe Size for LPV ‐6 LP Vapor Flow Rate Cubic Feet per Hour per Pipe Length Catalog No Rating Remote Start Transfer Switch ConsiderationsSingle Phase Power Connections Connections AC Power Connections GroundNeutral L1L2 Connections Battery Charger Considerations General Wiring Considerations GLC100 Recommended Engine Oil and Battery TypeGLC10-25 GLC125 Post Installation Checks Post Installation Checks ‐16 Receiving & Installation MN2408 ‐8 Alarm & Warning Conditions Digital Engine Controller Description EM0046A21 MRS17 AUT Mode OFF ModeMAN Mode Digital Engine Controller Description EM0046A21 MRS17 ECU Alarm List Adjustment MenuAlarm List Menu Status Condition of Transition Action Next State Shut down SD see ‐10 AlarmsSensor fail FLS see ‐10 ‐10 Possible Warnings ‐12 Binary outputs Inputs and Outputs‐11 Binary Inputs Used for shunt trip ‐14 Basic Setpoints Set points‐13 Analog Inputs ‐15 Engine Setpoints ‐16 Engine Protect Setpoints Delay for Analog Input 2 Wrn Wtemp low. s Range1-180 s‐15 Engine Setpoints During the first 500ms. ,1s Range 0 3s ‐17 Generator Protect Setpoints ‐18 Sensor Spec Setpoints ‐19 IOM/PTM Module Setpoints ‐11 Controller Connection Diagram Jdic Run Switch Alarm LEDSpeed Signal LED OFF Switch Automatic Start/Stop Operator Control PanelManual Start/Stop Automatic Fault Shutdown Automatic Mains Failure AMF Utility Normal Condition Utility Power Failure ConditionsUtility Power Restored Load Test Push-button Operation Fault Digital Inputs Name Action Terminal # Internal FaultsDigital Input Faults No Load Test ‐15 Engine Controller Inputs & Outputs Analog Faults Fault Inputs Name Action Signal Engine starter motor Such as Fuel Rack Solenoids or electronic governorsCrank Fail Programmable Contacts Action Description Display Comments Show Operating Status screens Apply Power Main LCD DisplayReset faults Name and remaining time Generator Phase Current Display Generator Phase Voltage Display Line to LineGenerator Phase/Neutral Voltage Display Line to Neutral Generator Average Output Display Program Menus Navigation Hints Main Menu Loop Voltage Calibration Procedure Zero Calibration Displayed values Repeat for each phaseSpan Calibration Oil Pressure Engine Temperature & Oil Pressure CalibrationDisplays the type of calibration function ‐16 Configuration Data Sheet 120-15000V AC Parameter Setting RangeSystem Voltage Line To Line Toggle Between Psi/Kpa Parameter Setting ‐21 Engine Control Connections ‐34 Operation MN2408 General Engine Problem Possible Cause Remedy Problems and Solutions‐1 General Troubleshooting Guide ‐2 Troubleshooting Guide Digital Controller Only Verify the adjustments. Replace controller if failed ‐3 Troubleshooting Guide Analog Controller OnlyService Battery Battery ChargerInstallation Considerations Options & Accessories A‐1 Figure A‐2 Battery Heating Pad Installation BTHTR81 Heater Options & Accessories A‐3 Engine Block Heater Silencers GLC10-25 GLC30-45 GLC60-90 GLC100-105 Fuel Strainer Options & Accessories A‐5Fuel Strainers & Fuel Lines Figure A‐6 Installation Stop Options & Accessories A‐7 Remote Annuciators GLC30-60 Radiator Duct FlangeGenerator GLC80-100 GLC10-25 H1=36.0 L1=11.75 GLC30-45 H1=52.1, H2=66.6 Options & Accessories A‐9Enclosures GLC60-90 H1=64.2, H2=76.8 ‐10 Series GLC MN2408 OSH Plant Qty per PhaseGLC Circuit Breaker & Electrical Data Series GLC B‐1 Figure B‐11 Customer Interface Connection Diagram Series GLC B‐3 Figure B‐13 Single Phase w/o Breaker Connection Diagram Figure B‐14 Single Phase One Breaker Connection Diagram Series GLC B‐5 Figure B‐15 Single Phase Two Breaker Connection Diagram Series GLC B‐7 ‐8 Series GLC MN2408 Series GLC B‐9 ‐10 Series GLC MN2408 Figure B‐20 Three Phase Connection Diagram Series GLC B‐11 Figure B‐21 Three Phase Connection Diagram with PMG Series GLC B‐13 ‐14 Series GLC MN2408 Series GLC B‐15 ‐16 Series GLC MN2408 Series GLC B‐17 Figure B‐27 Control Box Connections with MEC20 Controller Series GLC B‐19 Figure B‐29 Control Box Connections with MEC2 Controller Figure B‐30 Engine Wiring, Woodward 4.3L GM Series GLC B‐21 Figure B‐31 Engine Wiring, Woodward 5.7L GM Figure B‐32 Engine Wiring, Woodward 8.1L GM Series GLC B‐23 ‐24 Series GLC MN2408 Baldor District Offices Baldor Electric Company MN2408