Verification and Checkout | Emerson P/N 400518-02 guide

Epsilon EP-I Indexing Drive and FM-2 Indexing Module Reference Manual

Selecting a User Defined Motor

Use the following procedure to select the user defined motor with PowerTools Pro.

1.Start PowerTools Pro and either open an existing file or start a new file offline.

Note

PowerTools Pro will not allow you to select a “Motor Type” or “Drive Type” while online with a drive.

2.From the “Motor Type” list box on the EZ Setup tab (or from the Motor tab if you are in Detailed Setup view) select your motor from the list of motors.

When you select a new motor, PowerTools Pro will display the Motor Parameters dialog box. In most cases you will want to select the default option which sets the Full Scale Velocity parameter to the value you entered into the MOTOR.DDF file.

Figure 114: Motor Parameters Dialog Box

3.Select the correct drive type.

4.Download the configuration to the drive.

5.Select the OK button.

The drive will now be configured for the non-Control-Techniques motor.

Step 7:Verification and Checkout

Once the cabling and interface circuitry have been assembled and the drive has been correctly configured, you are ready to power-up the drive. Use the procedure below to power-up the servo system and verify that it is operating correctly.

Note

For safety reasons, it is a good idea to double check that the key motor parameters below have been specified correctly.

•Motor Ke

•Motor Resistance

•Motor Inductance

•Motor Peak Current

•Motor Continuous Current

This procedure requires the use of PowerTools Pro and some kind of I/O simulator. The simulator is needed to generate a variable analog command voltage and to allow the drive to be enabled and disabled. It is possible that the motor will “run- away” during the course of the test.

The motor may run away during this test. Make sure it is securely fastened and that there is nothing connected to the motor shaft.

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Emerson P/N 400518-02 manual Verification and Checkout, Selecting a User Defined Motor

Contents

Reference Manual Page Page Page Customer Support Customer Service Sales 952 995-8000 or 800 Document ConventionsEpsilon Only Safety Instructions Reference MaterialsGeneral Warning Qualified PersonPage Safety Considerations Setup, Commissioning and MaintenanceSafety of Machinery Enclosure Identification of Safety Information General warning Table of Contents Tuning Procedures Diagnostics and Troubleshooting 109Options and Accessories Specifications 143 Introduction Epsilon Indexing DrivesFM-2 Indexing Module FM-2 Indexing Module Feature Location Setting Up Parameters Graph ViewData Capture Group Timing Group Data Group Setup View Configuration GroupIdentification Group Switching Frequency Group FM-2 only Motor ViewDrive Encoder Output Group Positive Direction Group Motor Type List Box Use Motor Data From .ddf File Check box Motor Parameters Column Apply to Config. Button Values from Drive Column Run Auto-Tune Button Save .ddf Values Button User Defined Motor Name Conflict Dialog Box Existing Motor Names List Box Create new motor entry In .ddf FileOverwrite existing .ddf file motor entry Retain existing Motor Parameters without saving to .ddf User Units View Distance GroupVelocity Group Position View Time Scale GroupAcceleration Group Index In Position Group Following Error Group Rotary GroupOnline Tab Motor Position Group Following Error Encoder PositionPulse Input Posn Velocity View Limits GroupTrigger Group Online Tab Velocity Group Settings Group Ramps ViewTorque View Ramps Group Online Tab Torque Group Tuning View Tuning GroupLoad Group Position Error Integral Group Low Pass Filter Group Alternate Mode View Alternate Mode Selection Faults View Fault Enable GroupLow DC Bus Fault Enable Encoder State Fault Enable Setup Input Lines ViewInput Function Window Active Off Check Box Input Line Window Debounce Text boxAttached Function Configuration Outputs ViewOutput Function Window Output Lines Window Analog Inputs View Active Off Check BoxBandwidth Analog Full Scale Analog Outputs View Jog ViewAnalog Outputs Group Jog Velocity Jog Fast VelocityAcceleration Deceleration Home View Home TypeHome Reference Chain to Index Index # View Index Number Index TypeDistance/Position/Limit Distance Index Count Group Registration TabCalculations Tab Chain Tab Compound Indexes Index View Chain Tab Pulse Input Posn Position Command Status ViewStatus Online Tab Position Group Drive Status Group ID Group Time Group Data Capture Channel 1Trigger Graphical Plot Page Operational Overview User InterfaceHow Motion Works How Jogging Works Jog Input Functions Jog and Jog Fast VelocityJog Acceleration and Deceleration How Home Works Operational Overview Standard Home One Side Home Standard Home Sequence Initiate Home One Side Home Sequence Initiate Home Establishing a Home Reference Position Accuracy and RepeatabilityMarker Standard Home only Sensor and Marker Standard Home only Home Offset Sensor and Marker Position Specified Home Offset Home Offset Examples Example 1 Calculated OffsetExample 2 Specified Offset, Greater than Calculated Offset Specified Offset Screen End of Home Position Home Limit DistanceMoving Off Sensor Before Homing Example 3 Specified Offset, Back up Required Gear Reducer External Home Sensor Home Input and Output Functions Input FunctionsOutput Functions Home Examples Home Limit Distance HitAbsolute Position Valid Example 1 Linear Application Home Screen, Sensor and Marker Selected Example 2 Rotary Application Gear Reducer How Indexes Work Complete Motion Sequence Index Type Absolute vs. IncrementalAbsolute Indexes Absolute Index Incremental Indexes Registration IndexesRotary Plus and Rotary Minus Indexes Incremental Index Indexes with Rotary Rollover Enabled Index ParametersDistance/Position Index Count Calculations Tab When this index is complete then How Chaining WorksChaining Parameters Index Input and Output Functions Global Chain CountInputs Outputs Registration SensorRun Next Index Repeat Current Index Examples End of Chaining CountEnd of Index Motion Index In Position Example 1 Index1 is chained to Index2 with a Chain Count How Alternate Mode Works Alternate Mode Screen Pulse Mode Alternate Mode Select Analog Torque ModeAnalog Velocity Mode Analog Input Group Analog Torque Settings Group Torque Mode Velocity Limiting Group Pulse Mode Interpretation Mode GroupPulse/Pulse Interpretation Pulse/Direction Interpretation Pulse Signal Type Pulse/Quadrature Interpretation Differential input circuit specifications Single ended input circuit specificationsDifferential Source Single Ended Source Pulse Mode Ratio Setup Group Pulse Mode Acceleration GroupPulse Mode Velocity Group Alternate Mode Input and Output Functions Distance Recovery GroupVelocity Group Torque Group Drive Modifiers Encoder Output ScalingCurrent Foldback +/- Travel Limits Shunt Operation Brake OperationRMS Foldback Epsilon EP-I Analog Outputs Brake ReleaseBrake Control Brake Default Analog Output Source Digital Inputs and OutputsAnalog Output Offset units Analog Output Scale units Input Function Active State Input Line Debounce TimeOutput Line Active State Input Lines Forced On and Forced Off Input Functions Brake ControlBrake Release Index Select 0 through Reset Jog +Jog Jog Fast Output Functions Over Temperature Current Limit Active MDS Only Power Module System Ready MDS OnlyPower Stage Enabled + and In Motion Configuring Communication How Communications WorkUploading Downloading Change Path Connection Change Path Dialog Box Offline Setup Opening an Offline Configuration WindowEntering General Drive Setup Information Quick Start Entering Configuration Parameters Entering Identification ParametersEntering Positive Direction Selections Assigning Inputs Assigning OutputsTo assign an Input Function to an Input line To make an Input Function Active Off Setting Up Jogging To assign an Output Function to an Output LineTo unassign an Output Function from an Output Line To make an Output Function Active Off Setting Up the Home Routine Jogging Parameter Set-up Setting Up Indexes Index View Setup Online Setup Establishing Communications with Drive Downloading the Configuration File Opening an Online Configuration Window Saving the Configuration File Printing the Configuration FileDisconnecting Communications Operation VerificationPage Tuning Procedures Tuning ProcedureInitial Settings PID vs. State-Space Tuning steps General Tuning Hints 101 102 Tuning Parameters Inertia RatioFriction Response High Performance Gains FeedforwardsLine Voltage Determining Tuning Parameter Values Initial Test SettingsInertia Measurement Procedure Determining Inertia Ratio Ramp Units Conversion Conversion Formula 107 Page Diagnostics and Troubleshooting Diagnostic Display Fault Codes Display Fault Action to Reset Bridge Disabled Fault Descriptions EN E Series Only Diagnostic Analog Output Test Points Max Following ErrorAll On 114 Drive Faults Faults ViewResetting Faults Viewing Active Drive Faults Watch Window Watch Window Select Parameters Window Restore Selections Button Select DefaultsClear All Button Save Selections Button Error Messages Problem/Message Cause Solution Procedure Motor WiringUser Defined Motors Commutation Basics 120 Motor Feedback Wiring Encoder Electrical Interfacing Thermal Switch Interfacing Phase Plot of a and B Encoder Channels Encoder Logical Interfacing Determine Encoder Alignment Reading Encoder AlignmentCCW Reference Rotation CW Reference Rotation EUA = 90 + ⎜ tu Establishing a Standard Alignment Dynamic Alignment Method Determine Motor Parameters Static Alignment Method Editing the MOTOR.DDF File Motor Pole Count Header Motor Data Motor Parameter Descriptions Motor PolesMotor Encoder Lines Per Revolution Motor Encoder Marker Angle Configuring the Drive Verification and Checkout Selecting a User Defined Motor Rotation Test CW Rotation of the Motor Torque Test Commutation Accuracy TestVelocity Test 135 Page Options and Accessories Epsilon EP Drive Options FM-2 Indexing Module Options OIT-EN-232-XXX or OIT-EN-485-XXX Dimensions of the STI-24IO Board STI-24IO Interface Dimensions of STI-EIO Board STI-EIO Interface ECI-44 External Connector Interface Dimensions of ECI-44 142 Specifications FM-2 SpecificationsDrive overload protection Dimensions and Clearances Epsilon EP-I Drive FM-2 Dimensions and Clearances FM-2 Module Dimensions Power Dissipation Calculation TPL = Cable Diagrams CMDS-XXX CableCMMS-XXX Cable ESA-SP-485 Snce SNCDD-915 Sncfli Sncfloa Motor Power Cables Xtmds Xcmds Xcmdbs Motor Feedback Cables Xefts Xefcs Efcs Page Glossary EMC LED Modbus NVMNTC PID RAM RMSROM RPM Index 164