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Emerson U/300/S/12P, U /400/S/12P, U/300/S/6P, U /400/S/6P, 400KVA, 200, 160 Connecting Signal Cables

Models: U /400/S/12P U/300/S/6P 160 200 U/300/S/12P 400KVA U /400/S/6P

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3.4.2 Connecting Signal Cables

Chapter 3 Electrical Installation

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Main cabinet

A

Side cabinet

W6( red)

W5( green)

W4( yellow )

Nut M10

Spring w asher 10

Plain w asher 10

Plain w asher 10

A amplified view		Bolt M10 *35

Figure 3-10 Power cable connection between main cabinet and side cabinet of 400kVA UPS (6-pulse rectifier)

Main cabinet

A

Side cabinet

W4( yellow )

W5( green)

W6( red)

Bolt M10 *35

Plain w asher 10

Spring w asher 10

Nut M10

A amplified view

Figure 3-11 Power cable connection between main cabinet and side cabinet of 400kVA UPS (12-pulse rectifier)

3.4.2 Connecting Signal Cables

You need not connect signal cables between the main cabinet and side cabinet of the 300kVA UPS (12-pulse rectifier).

When you connect signal cables between the main cabinet and side cabinet of the 400kVA UPS, you should connect the signal cables from the main cabinet to the corresponding ports on the ULW366SA8 board of the side cabinet. The connection relationship is shown in Table 3-9, you just need to connect the J2, J4, J6, J7 and J10 ports. The positions of the ports on the ULW366SA8 board are shown in Figure 3-12.

Table 3-9 Signal cable connection between main cabinet and side cabinet of 400kVA UPS

Port (side cabinet)	Cable No. (main cabinet)
J2	W98-12
J4	W98-13
J6	W45
J7	W41-5
J10	W58

Meaning

Fan power Fan power

Rectifier current detection

Fuse fault detection

Rectifier drive

HIPULSE U UPS Single Module And “1+N” (Expandable) 160/200/300/400kVA User Manual

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Emerson U/300/S/12P, U /400/S/12P, U/300/S/6P, U /400/S/6P, 400KVA, 200, 160 user manual Connecting Signal Cables

Contents

User Manual HIPULSE U UPS Single Module And “1+N” Expandable 160/200/300/400kVAPage Page The Manual Describes The Following Equipment Safety Precautions The warning triangle indicates all the personal safety instructions Contents 3.4.2 Connecting Signal Cables 3.3.2 Battery ControlConnecting Main Cabinet And Side Cabinet 3.4.1 Connecting Power CablesBattery Connection 6.5.1 Temperature Considerations6.5.2 Battery Population Battery Protection160kVA&200kVA UPS Transportation Restraints Removing Procedures 9.2.2 Power Semiconductor Devices9.2.5 Lives And Recommended Replacement Time Of Key Components Appendix 1 Transportation Restraints Removing Procedures1.2.1 HIPULSE U Module Design 1.1 FeaturesChapter 1 General Description 1.2 Design ConceptMains failure 1.2.2 Bypass Supplies1.2.3 System Control Philosophy Normal operationUPS module fault 1.2.4 ECO Mode For Single UPS OnlyReturn of power mains Off-battery1.2.7 Battery Temperature Compensation 1.3 Operation Mode1.2.5 UPS Power Switch Configuration 1.2.6 Battery Circuit BreakerSource Share mode Auto-restart modeBypass mode Maintenance mode2.2.1 UPS Location Chapter 2 Mechanical Installation2.1 Notes 2.2 Environmental Considerations2.3.2 Moving The Cabinets 2.2.2 Battery Location2.3 Mechanical Considerations 2.3.1 System CompositionFront view 2.5 Installation Drawings2.4 Preliminary Checks 1905Surface loading of UPS4× 104cm2 , 2.7Kg\cm2 Grille for air entry from the bottomChapter 2 Mechanical Installation 14 holes for securing unit to Figure 2-6 Base view of 300kVA UPS 6-pulse rectifier unit in mm 可拆卸栅板1685 1910可拆卸栅板 1591*1 1件卸下栅板可用于叉车搬运，安装后可用于防护通风bottom Ventilation the3.1.2 Cable Rating Chapter 3 Electrical Installation3.1 Power Cabling 3.1.1 System Configuration3.1.6 Protective Devices 3.1.5 Safety Earth3.1.3 General Notes 3.1.4 Cable ConnectionsOutput System Connections 3.1.7 Cabling ProcedureCommon Input Connections Split Bypass ConnectionsFigure 3-2 Power cable connections for 160/200kVA UPS UPS Battery ConnectionsTable 3-2 Distance from floor to connection point 3.2 Distance From Floor To Connection PointFigure 3-3 Power cable connections for 300/400kVA UPS 3.3.1 Monitoring Board Ports 3.3 Control CablingFigure 3-6 Dry contact output port Table 3-4 Description of maintenance bypass cabinet portDry contact output port Table 3-5 Description of dry contact output port Auxiliary DC power output portEPO input port Communication portsFigure 3-8 Auxiliary terminal block 3.3.2 Battery ControlTable 3-7 Communication port resource deployment table Chapter 3 Electrical Installation 3.4 Connecting Main Cabinet And Side Cabinet3.4.1 Connecting Power Cables 3.4.2 Connecting Signal Cables J7 J11 J12 ULW36CSA8J10 J1 J2 J3 J4 4.1 Introduction 4.1.1 LED IndicatorsChapter 4 Operator Control And Display Panel 4.1.4 LCD And Menu Keys 4.1.2 Buzzer4.1.3 Control Buttons 4.1.5 Detailed Description Of Menu Items Operator Control And Display Panel Adjusts time in 24-hr format and Date format in user defined formatSettings ChapterChapter 4 Operator Control And Display Panel 4.2.1 Start Screen 4.2 LCD Screen Types4.1.6 EPO Button 4.2.4 Help Screen 4.2.3 Default Screen4.2.2 Primary Screen Help screen 4.3 Prompt Window4.4 UPS Alarm Message List Prompt to press the Enter key F4 to acknowledge that the all paralleled UPS will be disconnected Chapter 4 Operator Control And Display Panel Chapter 4 Operator Control And Display Panel 5.1.1 Notes 5.1.2 Power SwitchesChapter 5 Operating Instructions 5.1 IntroductionFigure 5-2 Power switch location of 300/400kVA UPS Figure 5-1 Power switch location of 160/200kVA UPSService socket Designed for use in UPS service, cannot be used for other purposesThe UPS is now operating in Normal mode 5.2 Start-Up Procedure Into Normal Mode5.3 Start-Up Procedure Into ECO Mode Battery test type and preconditions 5.4 Battery Test Mode Procedures5.5 System Test Procedure The UPS is now operating in ECO mode5.7 Shutdown Procedure Complete UPS And Load Shutdown 5.6 Maintenance Bypass Procedure And UPS Shut Down5.9 UPS Reset Procedure 5.8 EPO Procedure5.12 Changing The Current Date And Time 5.10 Auto Restart5.11 Language Selection 6.3 UPS Batteries Chapter 6 Battery6.2 Safety 6.1 Introduction6.5.2 Battery Population 6.4 Installation Design Considerations6.5 Battery Installation And Maintenance 6.5.1 Temperature Considerations6.7.2 Connecting The Battery 6.6 Battery Protection6.7 Battery Connection 6.8 Battery Installation6.9 BCB Box Optional Figure 6-5 BCB box connection 6.10 Battery Temperature Sensor Optional7.2.1 Preliminary Checks 7.2 “1+N” System Installation ProceduresChapter 7 “1+N” System 7.1 GeneralFigure 7-1 “1+N” system block diagram 7.2.2 Cabinet Installation7.2.4 Power Cables 7.2.3 Protective DevicesRefer to the EPO input port X2 part in 3.3.1 Monitoring Board Ports Refer to 3.3.2 Battery Control7.3 “1+N” System Operating Instructions 7.2.5 Control CablesRefer to 5.2 Start-Up Procedure Into Normal Mode 7.3.1 Start-Up Procedure Into Normal Mode7.3.2 Maintenance Bypass Procedure And UPS Shut Down 7.3.4 Insertion Procedure Of One Module In A Parallel SystemRefer to 5.7 Shutdown Procedure Complete UPS And Load Shutdown 7.4 Dual Bus System Installation Procedures7.3.5 Shutdown Procedure Complete UPS And Load Shutdown 7.4.1 Cabinet Installation7.4.4 Control Cables 7.4.3 Power Cables并机电缆 Parallel cable 并机电缆 Parallel cable8.1 Conformity And Standard Chapter 8 Specifications8.3 Mechanical Characteristics 8.4 Electrical Characteristics Input RectifierTable 8-5 Electrical characteristics DC intermediate circuit 8.5 Electrical Characteristics DC Intermediate CircuitTable 8-7 Electrical characteristics bypass input mains 8.6 Electrical Characteristics Inverter Output8.7 Electrical Characteristics Bypass Input Mains Table 8-6 Electrical characteristics inverter outputTable 8-9 Electrical characteristics ECO mode 8.8 Electrical Characteristics System Performance8.9 Electrical Characteristics ECO Mode Table 8-8 Electrical characteristics system performance9.2 UPS Key Components And Their Lives Chapter 9 Service & Maintenance9.1 Safety 9.2.2 Power Semiconductor DevicesTable 9-1 Lifves and recommended replacement time of key components 9.2.5 Lives And Recommended Replacement Time Of Key Components9.2.6 Replacing Fuses 1. 160kVA&200kVA UPS Transportation Restraints Removing Procedures Appendix 1 Transportation Restraints Removing ProceduresA处放大图 2. 300kVA UPS Transportation Restraints Removing ProceduresM10螺bolt栓 Figure 5 Opening the front door and removing the back panelBolt 2 pcs Transportation restraint A amplified view 3. 400kVA UPS Transportation Restraints Removing ProceduresInstallation hole covers Output transformer AFigure 10 Removing the two transportation restraints in the front Figure 9 Removing the two transportation restraints in the frontFigure 11 Removing the two transportation restraints at the back