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GE AF-300, C11 manual Preface

Models: C11 AF-300

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Preface

Thank you for purchasing our AF-300C11 series drive. This product is used to drive a 3phase electrical motor at variable speed. Incorrect use of this product may result in personal injury and/or property damage. Read all operating instructions before using this device. Since this manual does not cover the use of option boards, etc., refer to relevant manuals for option operations.

These instructions do not purport to cover all details or variations in equipment, nor to provide for every pos- sible contingency to be met during installation, operation, and maintenance. Should further information be desired or should particular problems arise that are not covered sufficiently for the purchaser's purpose, the matter should be referred to GE Fuji, Technical Service.

NOTE: The terms "inverter". "controller", and "drive are sometimes used interchangeably throughout the in- dustry. We will use the term "drive" in this document.

AF-300C11 " and XSD" are trademarks of the General Electric Company. Energy Saver is a registered trademark of the General Electric Company.

NOTE: Always read the complete instructions prior to applying power or troubleshooting the equipment and follow all procedures step by step.

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GE AF-300, C11 manual Preface

Contents

AF-300 C11 TM User’s GuideTROUBLESHOOTING 1 BEFORE USING THIS PRODUCT2 INSTALLATION AND CONNECTION15 8 MAINTENANCE AND INSPECTIONSafety Instructions 4. Use MCCB or MC that conforms to EN or IEC standard Compliance with low voltage directive in EU Continued Instructions on use Instructions on transport/installationDrive may be dropped causing injury There is a risk of fireotherwise electric shock or fire could occur Instructions on wiringOtherwise, fire could occur otherwise electric shock could occurOtherwise accident could occur Instructions on operationOtherwise electric shock could occur There is a risk of accidentsotherwise electric shock or injury could occur Instruction on maintenance/inspection, and replacementOtherwise electric shock or injury could occur Instruction on disposalPreface Horsepower AF-300C11 Model Numbering System DiagramInput Phases Factory Installed Options230VAC, Single phase, 50/60Hz Input 230VAC, 3 phase, 50/60Hz InputAF-300C11 1-1 Receiving Inspections 1 Before Using This ProductFigure1-1-1 Ratings nameplate 1 Surface cover 2 Keypad panel 1-2 Appearance13 Frequency setting POT VR built-in POT 4 Ratings nameplate 5 Heat sink 6 Cooling fan 2 HP or moreRemove the surface cover as explained below 1 For 1/8 to 1 HP 1-3 Handling the Product2 For 2 to 5 HP 1-5 Storage and transportation Storage precautions1-4 Carrying Table 1-5-1 Storage and transportation environment10 cm 2 Installation and Connection2-2 Installation Method 0.4”2-3 Connection Figure 2-2-2 How to install two or more drives2-3-1 Basic connection otherwise electric shock and fire could occurTable 2-3-1 Functions of main circuit and ground terminals 2-3-2 Connecting the main circuit and ground terminalsFigure 2-3-1 Arrangement of main circuit and ground termi nals b Cutting of barrier Figure 2-3-2 Connection of DC reactor 2-3-3 Connecting the control terminalsa Connection diagram Figure 2-3-3 Digital input terminalFigure 2.3.6 Connection of sheath of shielded wire Note the following when wiringFigure 2-3-4 Surge absorber connection diagram Figure 2-3-5 End treatmentFigure 2-3-8 How to pull out the control wiring Figure 2-3-7 Control terminal block arrangementTable 2-3-2 Functions of control circuit terminals Page Figure 2-3-9 Wiring diagram of keypad panel operation 2-3-4 Connection examplesTo ground terminal Figure 2-3-10 Wiring diagram of external operation L1/R 200 to200 to L2/SFUSE L1/R L2/S L3/T2-4-3 Leakage current 2-4-1 Harmonic component2-4-2 Noise 2-4 Others2. otherwise electric shock could occur 3 Operation3-1 Inspection and Preparation before Operation 3-2 Operation MethodTable 3-3-1 Running command 3-3 Trial Run4-1 Names and Functions 4 Keypad Panelotherwise burns could occur otherwise accidents could occur6 0 4-2 Operating Keypad Panel1. 2 A DATA 5-1 Function Selection List 5 Selecting FunctionF Fundamental functions Table 5-1-1 Table of Function Selection ListFactory E Extension Terminal Functions C Control Functions of FrequencyP Motor Parameters H High Performance FunctionsO Optional Functions serial communication option5-2 Details of Each Function F00 Data protectionotherwise injuries could occur F02 Operation method MODE POWER ONNETWORK STOP KEY FWDotherwise injuries could occur F03 Maximum output frequencyFUNC DATA Maximum voltage F04 Base frequencyto f Base frequencyPage current that is 150% of the operation level flows Electronic thermal O/L relay thermal time constant0.5 to 10.0 min. can be set in 0.1 min. step Operating“ time? ì? ? ŒcharacteristicsÀ “ Á Continued from previous pageF15 Frequency limiter High F14 Restart mode after momentary power failureF16 Frequency limiter Low 1 2 to 1 2 F17 Gain for frequency setting signalF18 Bias frequency 100%otherwise injuries could occur F20 DC injection brake starting frequencyF22 DC injection brakeBraking time DC injection brake Braking levelF26 Motor sound carrier freq Starting frequencyStop frequency 0.2HzF27 Motor sound sound tone FM terminal voltage adjustF31 FM terminal Function when F36 30Ry operation modeExcited trippedX2 terminal function E01 E02 E03X1 terminal function X3 terminal functionLink operation selection LE P00 Motor characteristics C05 Multistep frequency setting C06 Multistep frequency settingC07 Multistep frequency setting C03 Jump frequency 1, 2FUNC H01 Operation timeH02 Trip history DATAH06 Fan stop operation H04 Auto ResetData initialization H20 PID control Mode selectH23 PID control I-gain H21 PID control Feedback signalH22 PID control P-gain H25 PID control Feedback filterRS485 RTU communication o00 Option selectionoptional RS485 serial communication unit 6-1 List of protective functions 6 Protective FunctionTable 6-1-1 List of Protective Functions otherwise fire could occur 6-2 Alarm ResetFigure. 6-2-1 How to input the reset command Reset command7 Troubleshooting 7-1 In case of tripping2 OvervoltageOU Heat sink overheat- ing OH1 Replace cooling fanand those of motor over Do characteristics of electronic thermal O/L relay load match?7 Memory error Er1 Abnormal dis- play or indica- tion goes out Is the inter-phase imbalance ratio within 2%? 9 Input phase failure Lin and imbalance LinAre all the three phases of the input voltage supplied? Probable faulty drive. Contact GE Fujimands and frequency setting values on the keypad 1 When motor does not rotateNote Verify the function settings for the operation com 7-2 Other trouble2 When motor rotates but the speed does not change 5 When function change disabled 3 When motor stalls during acceleration4 When motor generates abnormal heat Function change is disabled8-2 Periodic Inspection 8 Maintenance and Inspection8-1 Daily Inspection There is danger of electric shockand wire Table 8-2-1 Periodic inspection listConductor system ControlCooling 8-3 Electrical measurements in the Main Circuit Three-phaseSingle -phase Table 8-3-1 Meter for measuring the main circuitinput series In the case of 3-phase input seriesFigure 8-3-1 Diagram for connections of meters 8-4 Insulation Test Motor8-5 Inquiries about Products and Product Warranty 8-6 Warranty Service IN-WARRANTY FAILURE CHECKLIST L1 Volts L2 Volts L3 Volts9 Specifications 9-1 Standard SpecificationsDrive output capacity kVA at ratingsCommon specifications CharacteristicThe CRG lamp is on when the capacitor is charged Specificationspower failure ∙ OH2 Overheating External alarmInput phase fail SpecificationsGround fault due to inter-phase imbalancetemperature SpecificationsInstallation ∙ Cooling fan can be automatically stopped when drive is stoppedSingle phase 230V series 9-3 Dimensions3 - phase 230V series 3- phaseTERMII NAL T E R M II N A L3 - phase 230V series Single phase 230V series10-2 External Options 10 Options10-1 Built-in Options Table 10-2-1 External Options11 Applicable DC reactors Connection method12 Compliance with standards 12-2-2 PrecautionsFig. 12-1-1 Recommended wiring 12-1-1 General12-2-1 General 12-3-2 Precautions12-3-1 General 13-1 General 13 Electromagnetic Compatibility EMC13-2 RFI Filters D T Ferrite Ring Dimensions Table 13-2-1 RFI filters DimensionsFig.13-2-1 Remark To minimize the conducted radio disturbance in the power distribution system, the length of motor cable Fig. 13-3-1 Recommended Installation Metal Cabinet Fig. 13-3-2 Recommended installation detail inside the enclosurefix a part of shield by a clamp GE Fuji Drives USA, Inc. 1501 Roanoke Blvd. Suite GEH-6640 991213 FERGADV INR-Si47-0562-E