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GE AF-300, C11 Before Using This Product, INSTALLATION AND CONNECTION15, Operation, Keypad Panel

Models: C11 AF-300

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TABLE OF CONTENTS

1 BEFORE USING THIS PRODUCT		11
1-1	RECEIVING INSPECTIONS	11
1-2	APPEARANCE	12
1-3 HANDLING THE PRODUCT		13
1-4	CARRYING	14
1-5	STORAGE AND TRANSPORTATION	14

2 INSTALLATION AND CONNECTION15
2-1	OPERATING ENVIRONMENT		15
2-2	INSTALLATION METHOD		15
2-3	CONNECTION		16
2-3-1		Basic connection	16
2-3-2 Connecting the main circuit and
		ground terminals	17
2-3-3		Connecting the control terminals 18
2-3-4 Connection examples			23
2-4	OTHERS		27
2-4-1		Harmonic component	27
2-4-2		Noise	27
2-4-3		Leakage current	27

3 OPERATION		28
3-1	INSPECTION AND PREPARATION BEFORE
	OPERATION	28
3-2	OPERATION METHOD	28
3-3	TRIAL RUN	29

4	KEYPAD PANEL		30
	4-1 NAMES AND FUNCTIONS		30
	4-2	OPERATING KEYPAD PANEL	31
5	SELECTING FUNCTION		33
	5-1	FUNCTION SELECTION LIST	33
	5-2 DETAILS OF EACH FUNCTION		38
6	PROTECTIVE FUNCTION		59
	6-1 LIST OF PROTECTIVE FUNCTIONS		59
	6-2	ALARM RESET	60
7	TROUBLESHOOTING		61
	7-1 IN CASE OF TRIPPING		61
	7-2	OTHER TROUBLE	67

8 MAINTENANCE AND INSPECTION . 70

8-1	DAILY INSPECTION	70
8-2	PERIODIC INSPECTION	70
8-3	ELECTRICAL MEASUREMENTS IN THE
	MAIN CIRCUIT	73
8-4	INSULATION TEST	74
8-5	INQUIRIES ABOUT PRODUCTS AND
	PRODUCT WARRANTY	75
8-6	WARRANTY SERVICE	76
9 SPECIFICATIONS		78
9-1	STANDARD SPECIFICATIONS	78
9-2	COMMON SPECIFICATIONS	80
9-3	DIMENSIONS	84
10	OPTIONS	87
10-1	BUILT -INOPTIONS	87
10-2	EXTERNAL OPTIONS	87
11	APPLICABLE DC REACTORS	88
12	COMPLIANCE WITH
	STANDARDS	89
12-1	UL/CUL STANDARDS [APPLICABLE TO
	PRODUCTS WITH UL/CUL MARK]	89
12-1-1 General		89
12-2-2 Precautions		89
12-2	COMPLIANCE WITH EMC DIRECTIVE IN
	EU [APPLICABLE TO PRODUCTS WITH
	CE MARK]	90
12-2-1 General		90
12-3	COMPLIANCE WITH LOW VOLTAGE
	DIRECTIVE IN EU [APPLICABLE TO
	PRODUCTS WITH TÜV OR CE MARK ] . 90
12-3-1 General		90
12-3-2 Precautions		90
13	ELECTROMAGNETIC
	COMPATIBILITY (EMC)	91
13-1	GENERAL	91
13-2	RFI FILTERS	91
13-3	ELECTROMAGNETIC COMPATIBILITY
	(EMC) RECOMMENDED INSTALLATION
	INSTRUCTIONS	94

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GE AF-300 Before Using This Product, INSTALLATION AND CONNECTION15, Operation, Keypad Panel, Selecting Function, Options

Contents

AF-300 C11 TM User’s GuideTROUBLESHOOTING 1 BEFORE USING THIS PRODUCT2 INSTALLATION AND CONNECTION15 8 MAINTENANCE AND INSPECTIONSafety Instructions 4. Use MCCB or MC that conforms to EN or IEC standard Compliance with low voltage directive in EU Continued Instructions on use Instructions on transport/installationDrive may be dropped causing injury There is a risk of fireotherwise electric shock or fire could occur Instructions on wiringOtherwise, fire could occur otherwise electric shock could occurOtherwise accident could occur Instructions on operationOtherwise electric shock could occur There is a risk of accidentsotherwise electric shock or injury could occur Instruction on maintenance/inspection, and replacementOtherwise electric shock or injury could occur Instruction on disposalPreface Horsepower AF-300C11 Model Numbering System DiagramInput Phases Factory Installed OptionsAF-300C11 230VAC, 3 phase, 50/60Hz Input230VAC, Single phase, 50/60Hz Input Figure1-1-1 Ratings nameplate 1 Before Using This Product1-1 Receiving Inspections 1 Surface cover 2 Keypad panel 1-2 Appearance13 Frequency setting POT VR built-in POT 4 Ratings nameplate 5 Heat sink 6 Cooling fan 2 HP or more2 For 2 to 5 HP 1-3 Handling the ProductRemove the surface cover as explained below 1 For 1/8 to 1 HP 1-5 Storage and transportation Storage precautions1-4 Carrying Table 1-5-1 Storage and transportation environment10 cm 2 Installation and Connection2-2 Installation Method 0.4”2-3 Connection Figure 2-2-2 How to install two or more drives2-3-1 Basic connection otherwise electric shock and fire could occurFigure 2-3-1 Arrangement of main circuit and ground termi nals 2-3-2 Connecting the main circuit and ground terminalsTable 2-3-1 Functions of main circuit and ground terminals b Cutting of barrier Figure 2-3-2 Connection of DC reactor 2-3-3 Connecting the control terminalsa Connection diagram Figure 2-3-3 Digital input terminalFigure 2.3.6 Connection of sheath of shielded wire Note the following when wiringFigure 2-3-4 Surge absorber connection diagram Figure 2-3-5 End treatmentFigure 2-3-8 How to pull out the control wiring Figure 2-3-7 Control terminal block arrangementTable 2-3-2 Functions of control circuit terminals Page Figure 2-3-9 Wiring diagram of keypad panel operation 2-3-4 Connection examplesTo ground terminal Figure 2-3-10 Wiring diagram of external operation L1/R 200 to200 to L2/SFUSE L1/R L2/S L3/T2-4-3 Leakage current 2-4-1 Harmonic component2-4-2 Noise 2-4 Others2. otherwise electric shock could occur 3 Operation3-1 Inspection and Preparation before Operation 3-2 Operation MethodTable 3-3-1 Running command 3-3 Trial Run4-1 Names and Functions 4 Keypad Panelotherwise burns could occur otherwise accidents could occur1. 2 A 4-2 Operating Keypad Panel6 0 DATA 5-1 Function Selection List 5 Selecting FunctionF Fundamental functions Table 5-1-1 Table of Function Selection ListFactory E Extension Terminal Functions C Control Functions of FrequencyP Motor Parameters H High Performance FunctionsO Optional Functions serial communication optionotherwise injuries could occur F00 Data protection5-2 Details of Each Function F02 Operation method MODE POWER ONNETWORK STOP KEY FWDFUNC DATA F03 Maximum output frequencyotherwise injuries could occur Maximum voltage F04 Base frequencyto f Base frequencyPage 0.5 to 10.0 min. can be set in 0.1 min. step Electronic thermal O/L relay thermal time constantcurrent that is 150% of the operation level flows Operating“ time? ì? ? ŒcharacteristicsÀ “ Á Continued from previous pageF16 Frequency limiter Low F14 Restart mode after momentary power failureF15 Frequency limiter High 1 2 to 1 2 F17 Gain for frequency setting signalF18 Bias frequency 100%otherwise injuries could occur F20 DC injection brake starting frequencyF22 DC injection brakeBraking time DC injection brake Braking levelF26 Motor sound carrier freq Starting frequencyStop frequency 0.2HzF31 FM terminal Function FM terminal voltage adjustF27 Motor sound sound tone when F36 30Ry operation modeExcited trippedX2 terminal function E01 E02 E03X1 terminal function X3 terminal functionLink operation selection LE P00 Motor characteristics C05 Multistep frequency setting C06 Multistep frequency settingC07 Multistep frequency setting C03 Jump frequency 1, 2FUNC H01 Operation timeH02 Trip history DATAH06 Fan stop operation H04 Auto ResetData initialization H20 PID control Mode selectH23 PID control I-gain H21 PID control Feedback signalH22 PID control P-gain H25 PID control Feedback filteroptional RS485 serial communication unit o00 Option selectionRS485 RTU communication Table 6-1-1 List of Protective Functions 6 Protective Function6-1 List of protective functions otherwise fire could occur 6-2 Alarm ResetFigure. 6-2-1 How to input the reset command Reset command7 Troubleshooting 7-1 In case of tripping2 OvervoltageOU Heat sink overheat- ing OH1 Replace cooling fanand those of motor over Do characteristics of electronic thermal O/L relay load match?7 Memory error Er1 Abnormal dis- play or indica- tion goes out Is the inter-phase imbalance ratio within 2%? 9 Input phase failure Lin and imbalance LinAre all the three phases of the input voltage supplied? Probable faulty drive. Contact GE Fujimands and frequency setting values on the keypad 1 When motor does not rotateNote Verify the function settings for the operation com 7-2 Other trouble2 When motor rotates but the speed does not change 5 When function change disabled 3 When motor stalls during acceleration4 When motor generates abnormal heat Function change is disabled8-2 Periodic Inspection 8 Maintenance and Inspection8-1 Daily Inspection There is danger of electric shockConductor Table 8-2-1 Periodic inspection listand wire Cooling Controlsystem 8-3 Electrical measurements in the Main Circuit Three-phaseSingle -phase Table 8-3-1 Meter for measuring the main circuitinput series In the case of 3-phase input seriesFigure 8-3-1 Diagram for connections of meters 8-4 Insulation Test Motor8-5 Inquiries about Products and Product Warranty 8-6 Warranty Service IN-WARRANTY FAILURE CHECKLIST L1 Volts L2 Volts L3 Volts9 Specifications 9-1 Standard SpecificationsDrive output capacity kVA at ratingsCommon specifications CharacteristicThe CRG lamp is on when the capacitor is charged Specificationspower failure ∙ OH2 Overheating External alarmInput phase fail SpecificationsGround fault due to inter-phase imbalance∙ Cooling fan can be automatically stopped when drive is stopped SpecificationsInstallation RemarksSingle phase 230V series 9-3 Dimensions3 - phase 230V series 3- phaseTERMII NAL T E R M II N A L3 - phase 230V series Single phase 230V series10-2 External Options 10 Options10-1 Built-in Options Table 10-2-1 External Options11 Applicable DC reactors Connection method12 Compliance with standards 12-2-2 PrecautionsFig. 12-1-1 Recommended wiring 12-1-1 General12-3-1 General 12-3-2 Precautions12-2-1 General 13-2 RFI Filters 13 Electromagnetic Compatibility EMC13-1 General Fig.13-2-1 Table 13-2-1 RFI filters DimensionsD T Ferrite Ring Dimensions Remark To minimize the conducted radio disturbance in the power distribution system, the length of motor cable Fig. 13-3-1 Recommended Installation fix a part of shield by a clamp Fig. 13-3-2 Recommended installation detail inside the enclosureMetal Cabinet GE Fuji Drives USA, Inc. 1501 Roanoke Blvd. Suite GEH-6640 991213 FERGADV INR-Si47-0562-E