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GE C11, AF-300 manual 200 to, L1/R, L2/S, L3/T, + 24 to +27Vdc, 4.7k Ω

Models: C11 AF-300

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L1/R

3) Connection to PLC (when external thermal O/L relay is used)

	MCCB FUSE	P	P(+) P(+)	N(-)	External thermal O/L relay
3-phase 230V	L1/R			U
input series	L2/S			V	M
200 to 230V	L3/T			W	3~
200 to 230V	L3/T			W
50/60Hz	G			G
	G			G	To X2 To CM terminal
					terminal
Single-phase	MCCBFUSE	PRG	RUN
Single-phase	L1/L	RESET	RUN
230V input series	L1/L	FUNC	STOP
230V input series		DATA	STOP
200 to 240V	L2/N
50/60Hz	L2/N
	Frequency setting POT (VR)

		13		+10Vdc				Analog meter
		12	22kΩ		Pulse output		FM	Analog monitor
		11	22kΩ
				0V
				0V
		C1	250Ω		EXT
			250Ω					To ground terminal
					+24 to +27Vdc
					+24 to +27Vdc		30A
					INT		30A	To 11 terminal
		4.7k Ω					30B	Alarm output for any fault
		FWD					30B
		REV					30C
		X1
		X2			SW7
		(THR) X3			INT		PLC
	24dcV	X3
	24dcV	CMPLC			EXT		X3
				0V			X3
				0V		2
					1	2
P L C		To ground terminal

External thermal O/L relay

24Vdc : PLC power supply

Figure 2-3-11 Connection example of PLC terminal (using THR function terminal)

*1 Connect the X3 terminal to the PLC power supply of 24Vdc in common and do not connect the CM and 11 terminals to the PLC common. This is to prevent the FWD and REV terminals from turning on due to sneak path current if the PLC power supply is turned off.

*2 With this connection, because the internal power of the drive can be supplied to the external thermal O/L relay, OH2 trip is not activated by PLC power-off with the drive turned on.

*3 Set SW7 switch 1 to INT and 2 to PLC.

*4 When the X3 terminal is used as the PLC terminal, no function that can be set with E03 can be used. The X3 terminal is dedicated to the PLC.

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GE C11, AF-300 manual 200 to, L1/R, L2/S, L3/T, + 24 to +27Vdc, 4.7k Ω

Contents

User’s Guide AF-300 C11 TM8 MAINTENANCE AND INSPECTION 1 BEFORE USING THIS PRODUCT2 INSTALLATION AND CONNECTION15 TROUBLESHOOTINGSafety Instructions 4. Use MCCB or MC that conforms to EN or IEC standard Compliance with low voltage directive in EU Continued There is a risk of fire Instructions on transport/installationDrive may be dropped causing injury Instructions on useotherwise electric shock could occur Instructions on wiringOtherwise, fire could occur otherwise electric shock or fire could occurThere is a risk of accidents Instructions on operationOtherwise electric shock could occur Otherwise accident could occurInstruction on disposal Instruction on maintenance/inspection, and replacementOtherwise electric shock or injury could occur otherwise electric shock or injury could occurPreface Factory Installed Options AF-300C11 Model Numbering System DiagramInput Phases Horsepower230VAC, 3 phase, 50/60Hz Input 230VAC, Single phase, 50/60Hz InputAF-300C11 1 Before Using This Product 1-1 Receiving InspectionsFigure1-1-1 Ratings nameplate 4 Ratings nameplate 5 Heat sink 6 Cooling fan 2 HP or more 1-2 Appearance13 Frequency setting POT VR built-in POT 1 Surface cover 2 Keypad panel1-3 Handling the Product Remove the surface cover as explained below 1 For 1/8 to 1 HP2 For 2 to 5 HP Table 1-5-1 Storage and transportation environment Storage precautions1-4 Carrying 1-5 Storage and transportation0.4” 2 Installation and Connection2-2 Installation Method 10 cmotherwise electric shock and fire could occur Figure 2-2-2 How to install two or more drives2-3-1 Basic connection 2-3 Connection2-3-2 Connecting the main circuit and ground terminals Table 2-3-1 Functions of main circuit and ground terminalsFigure 2-3-1 Arrangement of main circuit and ground termi nals Figure 2-3-3 Digital input terminal 2-3-3 Connecting the control terminalsa Connection diagram b Cutting of barrier Figure 2-3-2 Connection of DC reactorFigure 2-3-5 End treatment Note the following when wiringFigure 2-3-4 Surge absorber connection diagram Figure 2.3.6 Connection of sheath of shielded wireFigure 2-3-7 Control terminal block arrangement Figure 2-3-8 How to pull out the control wiringTable 2-3-2 Functions of control circuit terminals Page 2-3-4 Connection examples Figure 2-3-9 Wiring diagram of keypad panel operationTo ground terminal Figure 2-3-10 Wiring diagram of external operation L2/S 200 to200 to L1/RL1/R L2/S L3/T FUSE2-4 Others 2-4-1 Harmonic component2-4-2 Noise 2-4-3 Leakage current3-2 Operation Method 3 Operation3-1 Inspection and Preparation before Operation 2. otherwise electric shock could occur3-3 Trial Run Table 3-3-1 Running commandotherwise accidents could occur 4 Keypad Panelotherwise burns could occur 4-1 Names and Functions4-2 Operating Keypad Panel 6 01. 2 A DATA Table 5-1-1 Table of Function Selection List 5 Selecting FunctionF Fundamental functions 5-1 Function Selection ListFactory C Control Functions of Frequency E Extension Terminal FunctionsH High Performance Functions P Motor Parametersserial communication option O Optional FunctionsF00 Data protection 5-2 Details of Each Functionotherwise injuries could occur F02 Operation method STOP KEY FWD POWER ONNETWORK MODEF03 Maximum output frequency otherwise injuries could occurFUNC DATA f Base frequency F04 Base frequencyto Maximum voltagePage Electronic thermal O/L relay thermal time constant current that is 150% of the operation level flows0.5 to 10.0 min. can be set in 0.1 min. step Continued from previous page Operating“ time? ì? ? ŒcharacteristicsÀ “ ÁF14 Restart mode after momentary power failure F15 Frequency limiter HighF16 Frequency limiter Low 100% F17 Gain for frequency setting signalF18 Bias frequency 1 2 to 1 2DC injection brake Braking level F20 DC injection brake starting frequencyF22 DC injection brakeBraking time otherwise injuries could occur0.2Hz Starting frequencyStop frequency F26 Motor sound carrier freqFM terminal voltage adjust F27 Motor sound sound toneF31 FM terminal Function tripped F36 30Ry operation modeExcited whenX3 terminal function E01 E02 E03X1 terminal function X2 terminal functionLink operation selection LE C03 Jump frequency 1, 2 C05 Multistep frequency setting C06 Multistep frequency settingC07 Multistep frequency setting P00 Motor characteristicsDATA H01 Operation timeH02 Trip history FUNCH20 PID control Mode select H04 Auto ResetData initialization H06 Fan stop operationH25 PID control Feedback filter H21 PID control Feedback signalH22 PID control P-gain H23 PID control I-gaino00 Option selection RS485 RTU communicationoptional RS485 serial communication unit 6 Protective Function 6-1 List of protective functionsTable 6-1-1 List of Protective Functions Reset command 6-2 Alarm ResetFigure. 6-2-1 How to input the reset command otherwise fire could occur7-1 In case of tripping 7 Troubleshooting2 OvervoltageOU Replace cooling fan Heat sink overheat- ing OH1load match? Do characteristics of electronic thermal O/L relay and those of motor over7 Memory error Er1 Abnormal dis- play or indica- tion goes out Probable faulty drive. Contact GE Fuji 9 Input phase failure Lin and imbalance LinAre all the three phases of the input voltage supplied? Is the inter-phase imbalance ratio within 2%?7-2 Other trouble 1 When motor does not rotateNote Verify the function settings for the operation com mands and frequency setting values on the keypad2 When motor rotates but the speed does not change Function change is disabled 3 When motor stalls during acceleration4 When motor generates abnormal heat 5 When function change disabledThere is danger of electric shock 8 Maintenance and Inspection8-1 Daily Inspection 8-2 Periodic InspectionTable 8-2-1 Periodic inspection list and wireConductor Control systemCooling Table 8-3-1 Meter for measuring the main circuit Three-phaseSingle -phase 8-3 Electrical measurements in the Main CircuitMotor In the case of 3-phase input seriesFigure 8-3-1 Diagram for connections of meters 8-4 Insulation Test input series8-5 Inquiries about Products and Product Warranty 8-6 Warranty Service L1 Volts L2 Volts L3 Volts IN-WARRANTY FAILURE CHECKLIST9-1 Standard Specifications 9 Specificationsratings Drive output capacity kVA atCharacteristic Common specifications∙ OH2 Overheating External alarm Specificationspower failure The CRG lamp is on when the capacitor is chargeddue to inter-phase imbalance SpecificationsGround fault Input phase fail∙ Cooling fan can be automatically stopped when drive is stopped SpecificationsInstallation temperature3- phase 9-3 Dimensions3 - phase 230V series Single phase 230V seriesT E R M II N A L TERMII NALSingle phase 230V series 3 - phase 230V seriesTable 10-2-1 External Options 10 Options10-1 Built-in Options 10-2 External OptionsConnection method 11 Applicable DC reactors12-1-1 General 12-2-2 PrecautionsFig. 12-1-1 Recommended wiring 12 Compliance with standards12-3-2 Precautions 12-2-1 General12-3-1 General 13 Electromagnetic Compatibility EMC 13-1 General13-2 RFI Filters Table 13-2-1 RFI filters Dimensions D T Ferrite Ring DimensionsFig.13-2-1 Remark To minimize the conducted radio disturbance in the power distribution system, the length of motor cable Fig. 13-3-1 Recommended Installation Fig. 13-3-2 Recommended installation detail inside the enclosure Metal Cabinetfix a part of shield by a clamp GEH-6640 991213 FERGADV INR-Si47-0562-E GE Fuji Drives USA, Inc. 1501 Roanoke Blvd. Suite