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Cleveland Range inverter manual Cleveland Motion Controls

Models: inverter

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Cleveland Motion Controls

CMC constantly endeavors to improve its product so that information in this manual is subject to change without notice.

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03/21/2002 Publication #: 10310000291

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Cleveland Range inverter manual Cleveland Motion Controls

Contents

CMC AC Variable Speed Drive Installation, Operation andMaintenance Instruction 5 - 5.4 HPSAFETY INSTRUCTIONS Operate the switches with dry hands OPERATING PRECAUTIONS 3 Trial run 4 Operation precautions5 Fault prevention precautions 6 Maintenance, inspection and parts replacement8 General instructions 7 DisposalCHAPTER CONTENTSUSER SELECTION GUIDE ACTIONMASTER SPECIFICATIONS CHAPTERAPPENDIX A - FUNCTIONS BASED ON THE USE CHAPTER 6 - TROUBLESHOOTING & MAINTENANCECHAPTER 7 - OPTIONS 460V Class 0.5~ 5.4HP USER SELECTION GUIDE ACTIONMASTER SPECIFICATIONS230V Class 0.5~5.4HP Control Method 1.3 Mounting CHAPTER 1 - INSTALLATION1.1 Inspection 1.2Environmental ConditionsChapter 1 - Installation 1.4 Other PrecautionsInverter 1.5 DimensionsChapter 1 - Installation SV037ACtionMaster Chapter 1 - InstallationChapter 1 - Installation 1.6 Basic WiringChapter 1 - Installation 1.7 Power TerminalsGrounding WARNING Chapter 1 - Installation3 Phase Power Input R, S, T Chapter 1 - InstallationWires and Terminal Lugs Power and Motor Connection30A 30C 30B 1.8 Control TerminalsChapter 1 - Installation Inside Inverter Chapter 1 - Installation1.8.1Wiring Control Terminals Precautions on WiringPin No Chapter 1 - Installation1.8.2Keypad Wiring the Keypad Keypad Connector Pin Configuration Inverter SideDISPLAY 2.1 Keypad and Parameter Group SettingSTOP/RESET CHAPTER 2 - OPERATIONChapter 2 - Operation 2.2 Parameter Setting and ChangeChapter 2 - Operation Adjusting Function and I/O Group DataDescription 2.3 Parameter GroupChapter 2 - Operation Group NameMoving Through DRV Group Codes Chapter 2 - OperationFUNC Chapter 2 - OperationMoving Through Function Group Codes Moving Through I/O Group Codes2.4.2Operation From Control Terminal 2.4 OperationChapter 2 - Operation 2.4.1Operation From Keypad and Control Terminal2.4.3Operation From Keypad Chapter 2 - Operation3.1 Drive Group DRV CHAPTER 3 - PARAMETER LISTChapter 3 - Parameter List 3.2 Function Group 1 FU1Volts/Hz Pattern Chapter 3 - Parameter ListChapter 3 - Parameter List 3.3 Function Group 2 FU2P Gain Chapter 3 - Parameter ListKeypad Chapter 3 - Parameter ListChapter 3 - Parameter List 3.4 Input/Output Group I/O3 XCEL-L Chapter 3 - Parameter ListAcceleration Time Chapter 3 - Parameter ListChapter 3 - Parameter List DRV-01 Acceleration Time DRV-02 Deceleration Time CHAPTER 4 - PARAMETER DESCRIPTION4.1 Drive Group DRV DRV-00 Output FrequencyMethod DRV-04 Frequency Mode Frequency SettingChapter 4 - Parameter Description DRV DRV-03 Drive Mode Run/stop MethodDRV-09 Motor Speed Chapter 4 - Parameter Description DRVDRV-05~ DRV-07 Step Frequency 1 ~ DRV-08 Output CurrentDRV-11 User Display Selection DRV-12 Fault DisplayChapter 4 - Parameter Description DRV DRV-10 DC Link VoltageDRV-22 I/O Group selection Chapter 4 - Parameter Description DRVDRV-20 FU1 Group selection DRV-21:FU2 Group selectionFU1-03:Run Prevention 4.2 Function 1 Group FU1Chapter 4 - Parameter Description FU1 FU1-00 Jump to Desired Code #Selects the stopping method for the inverter Chapter 4 - Parameter Description FU1FU1-07 Stop Mode FU1-10 DC Injection Braking Voltage FU1-09:DC Injection Braking On-delayTimeChapter 4 - Parameter Description FU1 FU1-08 DC Injection Braking FrequencyFU1-23 Frequency Limit Selection Chapter 4 - Parameter Description FU1FU1-20 Maximum Frequency FU1-21 Base Frequency FU1-22:Starting FrequencyFU1-28 Torque Boost in Reverse Direction Chapter 4 - Parameter Description FU1FU1-26 Manual/Auto Boost Selection FU1-27 Torque Boost in Forward DirectionV/F Pattern ‘Linear’ Chapter 4 - Parameter Description FU1FU1-29 Volts/Hz Pattern FU1-30~ FU1-37 User V/F Frequency and VoltageFU1-39 Energy Save Level FU1-38 Output Voltage AdjustmentWhen Energy Save Level is set at 20% Chapter 4 - Parameter Description FU1FU1-52 Electronic Thermal Level for Continuous Chapter 4 - Parameter Description FU1FU1-50 Electronic Thermal Motor i2t Selection FU1-51 Electronic Thermal Level for 1 MinuteFU1-55 Overload Warning Time FU1-58 Overload Trip Delay TimeChapter 4 - Parameter Description FU1 FU1-54:Overload Warning LevelFU1-59Stall Prevention Mode Selection Chapter 4 - Parameter Description FU1FU1-59 Stall Prevention Mode Selection Bit set FU1-60 Stall Prevention LevelI/O-99Return Code Chapter 4 - Parameter Description FU1FU1-99 Return Code Related Functions FU2-99Return CodeFU2-03 Previous Fault History 4.3 Function 2 Group FU2FU2-01:Previous Fault History FU2-02 Previous Fault HistoryDwell Operation FU2-19 Input/Output Phase Loss Protection Bit SetChapter 4 - Parameter Description FU2 FU2-10~ FU2-16 Frequency JumpChapter 4 - Parameter Description FU2 FU2-20 Power ON Start SelectionFU2-21 Restart After Fault Reset FU2-19Phase Loss Protection SelectFU2-25 I Gain During Speed Search Chapter 4 - Parameter Description FU2FU2-22 Speed Search Selection Bit Set FU2-24 P Gain During Speed SearchFU2-30 Rated Motor Selection FU2-27 Delay Time Before Auto RestartChapter 4 - Parameter Description FU2 FU2-26 Number of Auto Restart AttemptFU2-39:Carrier Frequency Chapter 4 - Parameter Description FU2FU2-51 P Gain for PID Control FU2-50 PID Feedback Signal SelectionChapter 4 - Parameter Description FU2 FU2-40 Control Method SelectionFU2-70 Reference Frequency for Accel/Decel Chapter 4 - Parameter Description FU2FU2-73 User Display Selection FU2-72 Power On DisplayChapter 4 - Parameter Description FU2 FU2-71 Accel/Decel Time ScaleFU2-81~ FU2-90:2nd Motor Related Functions Chapter 4 - Parameter Description FU2FU2-75 DB Dynamic Braking Resistor Mode Selection FU2-79 Software VersionFU2-94 Parameter Write Protection Chapter 4 - Parameter Description FU2FU2-91 Parameter Read FU2-92 Parameter Write FU2-93 Parameter InitializeChapter 4 - Parameter Description FU2 I/O-00 Jump to Desired Code # 4.4 Input/Output Group I/OChapter 4 - Parameter Description I/O Chapter 4 - Parameter Description I/O I/O-11 Criteria for Analog Input Signal LossI/O-13 Multi-functionInput Terminal ‘P2’ Define Setting RangeChapter 4 - Parameter Description I/O I/O-12 Multi-functionInput Terminal ‘P1’ Define2nd Function Chapter 4 - Parameter Description I/OXCEL-L, XCEL-M, XCEL-H DC-BrakeV1-Ext 3-WireFX RX P2 CM Chapter 4 - Parameter Description I/OI/O-20 Jog Frequency Chapter 4 - Parameter Description I/OI/O-15 Terminal Input Status I/O-16 Terminal Output StatusI/O-40 FM Frequency Meter Output I/O-41 FM AdjustmentChapter 4 - Parameter Description I/O I/O-25~ I/O-38 1st ~ 7th Accel/Decel TimeI/O-44 Multi-functionOutput define MO-MG Chapter 4 - Parameter Description I/OI/O-42 FDT Frequency Detection Level I/O-43 FDT BandwidthFDT-3 Chapter 4 - Parameter Description I/OFDT-1 FDT-2MO-MGconfigured as ‘OV’ MO-MGconfigured as ‘OL’MO-MGconfigured as ‘IOL’ MO-MGconfigured as ‘Stall’I/O-46 Inverter Number I/O-47 Baud Rate I/O-45 Fault Output Relay 30A, 30B, 30CLost Command Chapter 4 - Parameter Description I/OI/O-99 Return Code 7-SegmentKeypad Chapter 4 - Parameter Description I/OI/O-48 Operating at Loss of Freq. Reference I/O-50 Communication Protocol Selection5.1 Introduction 5.2 SpecificationsCHAPTER 5 - MODBUS-RTUCOMMUNICATION Chapter 5 - MODBUS-RTUCommunication 5.3 InstallationFunction Code 5.4 Operating5.5 Communication Protocol Modbus-RTU Chapter 5 - MODBUS-RTUCommunicationChapter 5 - MODBUS-RTUCommunication 5.6 Communication Protocol CMC-BUSASCII5.6.1Basic Format Command Message Request Error Response Negative Acknowledge ResponseNegative Acknowledge Response Chapter 5 - MODBUS-RTUCommunication5.6.3Detail Communication Protocol Acknowledge ResponseNegative Acknowledge Response Chapter 5 - MODBUS-RTUCommunicationRequest for Write Acknowledge ResponseAcknowledge Response Error CodeChapter 5 - MODBUS-RTUCommunication Negative Acknowledge ResponseDescription 5.7 Parameter Code ListChapter 5 - MODBUS-RTUCommunication CommonData value HEX Chapter 5 - MODBUS-RTUCommunicationParameter DescriptionMax. value DefaultChapter 5 - MODBUS-RTUCommunication ParameterUnit Chapter 5 - MODBUS-RTUCommunicationFU2 Group Description1, *2, *3 values vary according to the capacity Chapter 5 - MODBUS-RTUCommunicationDescription UnitChapter 5 - MODBUS-RTUCommunication Chapter 5 - MODBUS-RTUCommunication 5.8 TroubleshootingRefer to this chapter when a trouble is occurred The computer Chapter 5 - MODBUS-RTUCommunicationThe data format of user program isNocorrect? Yes Match the User program with the inverter protocolCharacter 5.9 ASCII Code ListChapter 5 - MODBUS-RTUCommunication Character6.1 Fault Display CHAPTER 6 - TROUBLESHOOTING & MAINTENANCEChapter 6 - Troubleshooting & Maintenance Chapter 6 - Troubleshooting & Maintenance 6.2 Fault Inverter Fault ResetRemedy 6.3 Fault RemedyChapter 6 - Troubleshooting & Maintenance CauseCheck Point 6.4 TroubleshootingChapter 6 - Troubleshooting & Maintenance ConditionTest Polarity 6.5 How to Check Power ComponentsChapter 6 - Troubleshooting & Maintenance Elements6.6.2Routine Inspection 6.6 MaintenanceChapter 6 - Troubleshooting & Maintenance 6.6.1PrecautionsInspection 6.7 Daily and Periodic Inspection ItemsChapter 6 - Troubleshooting & Maintenance PeriodMust rotate Chapter 6 - Troubleshooting & MaintenanceChapter 6 - Troubleshooting & Maintenance 7.1 Braking Resistor CHAPTER 7 - OPTIONSDB Resistor2 1 Phase3 Phase Chapter 7 - OptionsSV004ACtionMaster -1/2 7.2 DIN Rail BaseChapter 7 - Options Unit mmChapter 7 - Options Related Parameter Code APPENDIX A - FUNCTIONS BASED ON THE USEMCCB, ELB APPENDIX B- PERIPHERAL DEVICESWire, mm2 AWG InverterDECLARATION OF CONFORMITY EN TECHNICAL STANDARDS APPLIEDEN RFI FILTERS EMC INSTALLATION GUIDEEssential Requirements for CE Compliance 6-Connect the motor and fit the ferrite coreoutput chokes as close to the inverter as possible. Armoured or screened cable should be used with the 3 phase conductors only threaded twice through the center of the ferrite core. The earth conductor should be securely earthed at both inverter and motor ends. The screen should be connected to the enclosure body via and earthed cable gland iG5 series iG5 seriesFiltros Footprint Footprint FiltersDIMENSIONS Revision HistoryPage Cleveland Motion Controls