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GBC F - 160 CE Section 3: Specifications, Section 3.1 General, Section 3.2 Consumable

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SpecificationsF - 160 CE Operation and Maintenance Manual

© GBC Films Group April 2000

Section 3: Specifications

Specifications provide all of the technical data for

the Falcon 160 CE Laminator.

Section 3.1 General

Description:

Features:

Applications:

Section 3.2 Consumable

Film types:

• Mid level, wide format color finisher for the sheet fed

ink jet market. The Falcon 160 CE is a self standing,

bi-directional laminator..

• Two unwinds ( 1 upper, 1 lower )

• Two rewinds ( 1 upper front, 1 lower center )

• Safety shielded

• Infeed and oufeed tables

• Accelerator footswitch

• Job programmable

• Bi-directional system

• Four E-STOPs

• Front and rear E-Cable

• Single sided lamination

• Encapsulation

• Mounting

• Decaling

• Pressure sensitive laminates

• Pressure sensitive adhesives

• Low melt laminates

• Thermal laminates

• Thermal adhesives

Contents

Main Page Section 3: Specifications Section 4: Installation Page Section 5: Operations Section 6: Applications 6.1 Parameter charts and diagrams Page Section 7: Troubleshooting Section 8: Maintenance Page Page 1 - 1 GBC Films Group April 2000 Section 1 Safety 1.1 Symbols Page 1 - 2 GBC Films Group April 2000 1.2 Safety features Qualified ; Page 1 - 3 GBC Films Group April 2000 Figure 1.2.1 Cabinets and covers 1.3 Safety shield Page 1 - 4 GBC Films Group April 2000 1.4 Emergency stop Unlatch Figure 1.4.1 Emergency stops Rear Front 1.5 Emergency cable Figure 1.5.1 Emergency cable Push in Figure 1.5.2 Reset the E-CABLE Page 1 - 6 1.6 Front feed table Figure 1.6.1 Front feed table 5.0 Page 1 - 7 F - 160 CE Operation and Maintenance Manual 1.7 Label locations WARNING ACHTUNG MISE EN GARDE Roller Pinch Point: Keep hands and fingers away. You may be crushed and/ or burned. Electrical Shock: Live voltage present. Exercise extreme caution. You may be electrocuted! Page Page 1 - 9 GBC Films Group April 2000 Figure 1.7.1 Label locations - Front MISE EN GARDE WARNING ACHTUNG MISE EN GARDE Page 1 - 10 Figure 1.7.2 Label locations - Rear MISE EN GARDE WARNING ACHTUNG Section 2 Warranty 2.1 Limited Warranty 2.2 Exclusions to the Warranty Qualified Page 3 - 1 SpecificationsF - 160 CE Operation and Maintenance Manual GBC Films Group April 2000 Section 3: Specifications Section 3.1 General Section 3.2 Consumable Page 3 - 2 Specifications F - 160CE Operation and Maintenance Manual Section 3.3 Function Page 3 - 3 SpecificationsF - 160 CE Operation and Maintenance Manual GBC Films Group April 2000 Section 3.4 Electrical Page 3 - 4 Specifications F - 160CE Operation and Maintenance Manual GBC Films Group April 2000 Section 3.5 Dimensions Figure 3.5.1 Dimensions Page Page 4 - 1 GBC Films Group April 2000 Section 4 Installation 4.1 Pre-installation Page Page 4 - 3 GBC Films Group April 2000 Figure 4.1.1 Suggested Floor Layout Page 4 - 4 GBC Films Group April 2000 4.2 Know your machine E-STOP E-CABLE Figure 4.2.1 The laminator Rear side 4.3 Unpacking 4.4 Shrink Wrapped Page 4 - 6 GBC Films Group April 2000 4.5 Crated To uncrate the laminator Page 4 - 7 GBC Films Group April 2000 Figure 4.5.1 Disassembling of the crate Removing the shrink wrap Figure 4.5.2 Positioning of the ramps Moving the laminator Page 4 - 8 GBC Films Group April 2000 Accessory Pack contents Page 4 - 9 GBC Films Group April 2000 4.7 Installing levelers Control side Page 4 - 10 GBC Films Group April 2000 Figure 4.7.1 Leveling pad installed Bolt Drive side Nut Page 4 - 11 GBC Films Group April 2000 4.8 Leveling 4.8.1 Front to back control side Page 4 - 12 GBC Films Group April 2000 Figure 4.8.2 Front to back drive side Level Page 4 - 13 GBC Films Group April 2000 Machine reset Page 4 - 14 GBC Films Group April 2000 Figure 4.8.3 Drive to control side front Page 4 - 15 GBC Films Group April 2000 Figure 4.8.4 Drive to control side rear 4.9 Connecting power Page 4 - 16 GBC Films Group April 2000 Page 4 - 17 GBC Films Group April 2000 Figure 4.9.1 Single phase, U.S. and Canada Figure 4.9.2 Wye 3 phase, Europe only Page 4 - 18 GBC Films Group April 2000 4.10 Safety check 4.10.1 Front feed table Page 4 - 19 GBC Films Group April 2000 d) Press FWD to set a forward motor direction. 6.0 = Flashing e) Press SPEED to set a speed of 6 ft/min. f) Press GO. The bottom rollers begin turning. h) Lower the front feed table.SAFETY indicator reverts to white and GO remains flashing. 4.10.2 Safety shield 6.0 Page 4 - 21 GBC Films Group April 2000 4.10.3 E-STOP Push Page 4 - 22 GBC Films Group April 2000 4.10.4 E-CABLE Push in Page 4 - 23 GBC Films Group April 2000 4.11 Function check 120 120 1-0 4.11.1 Control panel 120 68 0-1 Page 4 - 24 GBC Films Group April 2000 Page 4 - 25 GBC Films Group April 2000 00.0 120 120 Page 4 - 26 GBC Films Group April 2000 Page 4 - 27 68 68 1/16 00.0 IIIIIII 4.11.2 Variable speed footswitch 4.11.3 Unwind shafts and unwind brakes Page 4 - 29 GBC Films Group April 2000 Page Page 5 - 1 GBC Films Group April 2000 Section 5 Operations 5.1 Control Panel 68 68 Page 5 - 2 GBC Films Group April 2000 Page 5 - 3 F - 160 CE Operation and Maintenance Manual GBC Films Group April 2000 Page 5 - 4 GBC Films Group April 2000 Page 5 - 5 GBC Films Group April 2000 Page 5 - 6 GBC Films Group April 2000 Panel to Footswitch Page 5 - 7 GBC Films Group April 2000 Footswitch to Panel To raise the safety shield Page 5 - 8 GBC Films Group April 2000 To lower the safety shield 68 68 - 00.0 0 1/16 5.2 Emergency 5.2.1 In an emergency Page 5 - 11 GBC Films Group April 2000 5.2.2 Resume operation Unlatch Push in Page 5 - 12 GBC Films Group April 2000 5.3 Set up 5.3.1 Power 5.3.2 Film loading Page 5 - 13 GBC Films Group April 2000 Page 5 - 14 GBC Films Group April 2000 Chart 5.3.1 Measurement chart 5.3.5 Heating 2.0 Page 5 - 15 GBC Films Group April 2000 Page 5 - 16 GBC Films Group April 2000 5.4 Job programming 225 225 Chart 5.4.1 Job save chart Page 5 - 18 GBC Films Group April 2000 5.5 Manual nip adjustment 5.5.1 Main roller manual nip adjustment Page 5 - 19 GBC Films Group April 2000 Page 5 - 20 GBC Films Group April 2000 Figure 5.5.1 Main roller pressure Page 5 - 21 GBC Films Group April 2000 00.0 5.5.2 Pull roller manual nip adjustment Page 5 - 22 GBC Films Group April 2000 DOWN Page 5 - 23 GBC Films Group April 2000 Figure 5.5.2 Pull roller pressure 5.0 Page 5 - 24 GBC Films Group April 2000 5.6 Front feed table e 5.6.1 Removing the table Front ed g 5.6.2 Replacing the infeed table Page Page 6 - 1 ApplicationsF - 160 CE Operation and Maintenance Manual GBC Films Group April 2000 Section 6 Applications 6.1 Charts and Diagrams Page 6 - 3 ApplicationsF - 160 CE Operation and Maintenance Manual Chart 6.1.1 Temperature conversion chart GBC Films Group April 2000 Page 6 - 4 GBC Films Group April 2000 Parameter Chart - Blank Page Page 6 - 6 GBC Films Group April 2000 Parameter Chart 1 - Precoating substrates 1/4" Page Page 6 - 8 GBC Films Group April 2000 Parameter Chart 2 - Mounting only Page Page 6 - 10 GBC Films Group April 2000 Parameter Chart 3 - Single sided ( Sled ) Page Page 6 - 12 GBC Films Group April 2000 Parameter Chart 4 - Single sided ( Craft paper ) Web Diagram 4 - Single sided ( Craft paper ) Page 6 - 14 GBC Films Group April 2000 Parameter Chart 5 - Decal and mount ( Decal ) Web Diagram 5 - Decal and mount ( Decal ) Page 6 - 16 GBC Films Group April 2000 Parameter Chart 6 - Decal and mount ( Mount ) Page Page 6 - 18 GBC Films Group April 2000 Parameter Chart 7 - Precoating substrates ( Thermal ) 140 68 Web Diagram 7 - Precoating substrate ( Thermal ) Page 6 - 20 GBC Films Group April 2000 Parameter Chart 8 - One pass mount and laminate 240 68 Web Diagram 8 - One pass mount and laminate Page 6 - 22 GBC Films Group April 2000 Parameter Chart 9 - Thermal decal and Mount ( Decal ) 230 68 Web Diagram 9 - Thermal decal and mount ( Decal ) Page 6 - 24 GBC Films Group April 2000 Parameter Chart 10 - Thermal decal and Mount ( Mount ) 1 0.00 Page Page 6 - 26 GBC Films Group April 2000 Parameter Chart 11 - Encapsulation 240 240 0 - 7 Web Diagram 11 - Encapsulation Page Page 7 - 1 GBC Films Group April 2000 Section 7 Troubleshooting 7.1 Wave problems Page Page 7 - 3 GBC Films Group April 2000 7.2 Film problems 7.2.1 Thermal laminates 7.2.2 Pressure sensitive Page 7 - 4 GBC Films Group April 2000 7.3 Machine problems My Falcon 160 CE Laminator serial # is : Page 7 - 5 GBC Films Group April 2000 Rolls in the up position Rollers in the down position 7.4 Glossary Page 7 - 6 GBC Films Group April 2000 Page 7 - 7 GBC Films Group April 2000 Page 7 - 8 GBC Films Group April 2000 Page 8 - 1 GBC Films Group April 2000 Section 8 Maintenance Daily Monthly Page 8 - 2 GBC Films Group April 2000 Semi-Annual 8.2 Cleaning the rollers Machine reset Preparation of the laminator Page 8 - 3 Removing adhesive build up Page 8 - 4 GBC Films Group April 2000 Cleaning the beads of adhesives, dust and dirt from the rolls Method 1 <110 <110 3.0 Page 8 - 5 Method 2 <110 <110 3.0 1/4 Page 8 - 6 GBC Films Group April 2000 Page 8 - 7 8.2.1 Clean the cabinets and covers 8.2.2 Cleaning the touch screen