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F - 160 CE
manual
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Models:
F - 160 CE
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Troubleshooting
Specification
Install
Chart
Default settings
Symbols
Connecting power
Warranty
Dimension
Wave problems
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Image 57
Installation
F - 160 CE Operation and Maintenance Manual
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Page 4 - 30
© GBC Films Group April 2000
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Page 58
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Contents
CE Operation Maintenance Manual
Warranty
Table of Contents Safety
Installation
Specifications
Installing levelers Leveling Connecting power
Chart
Operations
Front control panel
Pull roller manual nip adjustment
Applications Parameter charts and diagrams
Chart 6.1.1 Temperature conversion chart
Blank chart Blank diagram
Diagram 5 Decal and mount
Diagram 6 Decal and mount
Chart 7 Precoating subtrates
Maintenance
Troubleshooting
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F O R M a T I O N
Symbols
Qualified
Safety features
1 Cabinets and covers
Safety shield
Stops
Emergency stop
Emergency cable
Refer to .5.2 Reset the E-CABLE
Machine. Refer to .5.1 Emergency cable
Machine will only operate if
Front feed table
Front feed table
Mucho Cuidado
Label locations
Safety 160CE Operation and Maintenance Manual
1 Label locations Front
2 Label locations Rear
Exclusions to the Warranty
Limited Warranty
This warranty specifically does not cover
Unauthorized customer alterations will Void this warranty
Qualified
Section Consumable
Section General
Section Function
Electrical
Refer to Figure
Dimensions
82.5 210 cm 135 cm 193 cm 12 cm 71 cm 875
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Pre-installation
Installation CE Operation and Maintenance Manual
6 1.22 m x 2m
3 Front view
Know your machine
Shrink Wrapped
Unpacking
To uncrate the laminator
Tools required
Crated
Removing the shrink wrap
Moving the laminator
Move all packing materials to a safe distance
Accessory Pack contents
Control side
Installing levelers
Drive side
1 Leveling pad installed
Front to back control side
Leveling
2 Front to back drive side
00.0
Drive to control side front
3 Drive to control side front
Turn Main Power to OFF
Connecting power
Machine to lower the upper pull roller
Drive to control side rear
Proceed with 4.10 Safety check GBC Films Group April
2 Wye three phaseillustrates proper
1 Single phase, U.S. and Canada
Safety check Front feed table
Press FWD to set a forward motor direction
Press Stop .GO stops flashing
S h
Stop
Push
Cable
Control panel
Function check
PP R E S S U R E
15.0
00.0
Variable speed footswitch
Default settings
Controls / 28 Footswitch
Unwind shafts and unwind brakes
Steps e and f will be performed Simultaneously
Upper unwind brake Adjustment dial
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CE Operation and Maintenance Manual Operations
Operations CE Operation and Maintenance Manual
R N I N G
Job programming is explained Section
Stop When pressed, stops the rollers and GO becomes white
Variable speed footswitch
Panel to Footswitch
To raise the safety shield
Footswitch to Panel
To lower the safety shield
Iiiiiii
Emergency An emergency
Push
Resume operation
Set up
Power
Film loading
Onceloaded, swing the unwind shaft back into the saddle
Chart 5.3.1 Measurement chart
Heating
For the lower unwind shaft, add 1/4 in . to Measurement
Slow speed helps distribute heat evenly
225
Job programming
Chart 5.4.1 Job save chart
Manual nip adjustment
Main roller manual nip adjustment
Procedure
Refer to .5.1 for proper roller Pressure
Excess pressure can damage the laminating
1 Main roller pressure
Pull roller manual nip adjustment
W N
Refer to .5.2 for proper roller Pressure
2 Pull roller pressure
Removing the table
Front Support bolt
Replacing the infeed table
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Applications
Charts and Diagrams
120
Chart Temperature conversion chart
Parameter Chart Blank
Web Diagram Blank
00.0
Parameter Chart 1 Precoating substrates
Web Diagram 1 Precoating substrate
Parameter Chart 2 Mounting only
Web Diagram 2 Mounting only
Parameter Chart 3 Single sided Sled
Web Diagram 3 Single sided Sled
Parameter Chart 4 Single sided Craft paper
Web Diagram 4 Single sided Craft paper
Parameter Chart 5 Decal and mount Decal
Web Diagram 5 Decal and mount Decal
Parameter Chart 6 Decal and mount Mount
Web Diagram 6 Decal and mount Mount
Parameter Chart 7 Precoating substrates Thermal
Web Diagram 7 Precoating substrate Thermal
Parameter Chart 8 One pass mount and laminate
Web Diagram 8 One pass mount and laminate
Parameter Chart 9 Thermal decal and Mount Decal
Web Diagram 9 Thermal decal and mount Decal
Parameter Chart 10 Thermal decal and Mount Mount
Web Diagram 10 Thermal decal and mount Mount
Parameter Chart 11 Encapsulation
Web Diagram 11 Encapsulation
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Wave problems
Troubleshooting
Problem D waves in the image but not in the laminate
Troubleshooting CE Operation and Maintenance Manual
Problem Tunneling
Film problems
Thermal laminates
Pressure sensitive
My Falcon 160 CE Laminator serial # is
Machine problems
Rolls in the up position
Rollers in the down position
Glossary
Coiling
Clutch tension Encapsulation
Cold laminate
Film
Main rollers Pull rollers
Mount tissue
Media
Mount adhesive
Substrate
Silvering
Tunneling
Unwind
Maintenance Maintenance Schedule
Daily
Monthly
Semi-Annual Preparation of the laminator
Cleaning the rollers
Removing adhesive build up
Method
Cleaning the beads Adhesives, dust and dirt from Rolls
N I T E T H E F U M E S
E E D
Clean the cabinets Cleaning the touch Covers Screen
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