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F - 160 CE
manual
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Models:
F - 160 CE
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Troubleshooting
Specs
Install
Chart
Default settings
Symbols
Connecting power
Warranty
Dimension
Wave problems
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Maintenance
F - 160 CE Operation and Maintenance Manual
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Page 8 - 8
© GBC Films Group April 2000
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Contents
CE Operation Maintenance Manual
Warranty
Table of Contents Safety
Installation
Specifications
Installing levelers Leveling Connecting power
Operations
Chart
Front control panel
Blank chart Blank diagram
Applications Parameter charts and diagrams
Pull roller manual nip adjustment
Chart 6.1.1 Temperature conversion chart
Diagram 6 Decal and mount
Diagram 5 Decal and mount
Chart 7 Precoating subtrates
Maintenance
Troubleshooting
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F O R M a T I O N
Symbols
Qualified
Safety features
1 Cabinets and covers
Safety shield
Stops
Emergency stop
Machine will only operate if
Refer to .5.2 Reset the E-CABLE
Emergency cable
Machine. Refer to .5.1 Emergency cable
Front feed table
Front feed table
Mucho Cuidado
Label locations
Safety 160CE Operation and Maintenance Manual
1 Label locations Front
2 Label locations Rear
Unauthorized customer alterations will Void this warranty
Limited Warranty
Exclusions to the Warranty
This warranty specifically does not cover
Qualified
Section Consumable
Section General
Section Function
Electrical
Refer to Figure
Dimensions
82.5 210 cm 135 cm 193 cm 12 cm 71 cm 875
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Pre-installation
Installation CE Operation and Maintenance Manual
6 1.22 m x 2m
3 Front view
Know your machine
Shrink Wrapped
Unpacking
Tools required
To uncrate the laminator
Crated
Moving the laminator
Removing the shrink wrap
Move all packing materials to a safe distance
Accessory Pack contents
Control side
Installing levelers
Drive side
1 Leveling pad installed
Front to back control side
Leveling
2 Front to back drive side
00.0
Drive to control side front
3 Drive to control side front
Drive to control side rear
Connecting power
Turn Main Power to OFF
Machine to lower the upper pull roller
Proceed with 4.10 Safety check GBC Films Group April
2 Wye three phaseillustrates proper
1 Single phase, U.S. and Canada
Safety check Front feed table
Press FWD to set a forward motor direction
Press Stop .GO stops flashing
S h
Stop
Push
Cable
Control panel
Function check
PP R E S S U R E
15.0
00.0
Default settings
Variable speed footswitch
Controls / 28 Footswitch
Unwind shafts and unwind brakes
Steps e and f will be performed Simultaneously
Upper unwind brake Adjustment dial
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CE Operation and Maintenance Manual Operations
Operations CE Operation and Maintenance Manual
R N I N G
Job programming is explained Section
Stop When pressed, stops the rollers and GO becomes white
Variable speed footswitch
Panel to Footswitch
To raise the safety shield
Footswitch to Panel
To lower the safety shield
Iiiiiii
Emergency An emergency
Push
Resume operation
Power
Set up
Film loading
Onceloaded, swing the unwind shaft back into the saddle
Heating
Chart 5.3.1 Measurement chart
For the lower unwind shaft, add 1/4 in . to Measurement
Slow speed helps distribute heat evenly
225
Job programming
Chart 5.4.1 Job save chart
Main roller manual nip adjustment
Manual nip adjustment
Procedure
Refer to .5.1 for proper roller Pressure
Excess pressure can damage the laminating
1 Main roller pressure
Pull roller manual nip adjustment
W N
Refer to .5.2 for proper roller Pressure
2 Pull roller pressure
Removing the table
Front Support bolt
Replacing the infeed table
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Applications
Charts and Diagrams
120
Chart Temperature conversion chart
Parameter Chart Blank
Web Diagram Blank
00.0
Parameter Chart 1 Precoating substrates
Web Diagram 1 Precoating substrate
Parameter Chart 2 Mounting only
Web Diagram 2 Mounting only
Parameter Chart 3 Single sided Sled
Web Diagram 3 Single sided Sled
Parameter Chart 4 Single sided Craft paper
Web Diagram 4 Single sided Craft paper
Parameter Chart 5 Decal and mount Decal
Web Diagram 5 Decal and mount Decal
Parameter Chart 6 Decal and mount Mount
Web Diagram 6 Decal and mount Mount
Parameter Chart 7 Precoating substrates Thermal
Web Diagram 7 Precoating substrate Thermal
Parameter Chart 8 One pass mount and laminate
Web Diagram 8 One pass mount and laminate
Parameter Chart 9 Thermal decal and Mount Decal
Web Diagram 9 Thermal decal and mount Decal
Parameter Chart 10 Thermal decal and Mount Mount
Web Diagram 10 Thermal decal and mount Mount
Parameter Chart 11 Encapsulation
Web Diagram 11 Encapsulation
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Troubleshooting
Wave problems
Problem D waves in the image but not in the laminate
Troubleshooting CE Operation and Maintenance Manual
Pressure sensitive
Film problems
Problem Tunneling
Thermal laminates
My Falcon 160 CE Laminator serial # is
Machine problems
Rollers in the down position
Rolls in the up position
Glossary
Film
Clutch tension Encapsulation
Coiling
Cold laminate
Mount adhesive
Mount tissue
Main rollers Pull rollers
Media
Unwind
Silvering
Substrate
Tunneling
Daily
Maintenance Maintenance Schedule
Monthly
Semi-Annual Preparation of the laminator
Cleaning the rollers
Removing adhesive build up
Method
Cleaning the beads Adhesives, dust and dirt from Rolls
N I T E T H E F U M E S
E E D
Clean the cabinets Cleaning the touch Covers Screen
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