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F - 160 CE manual
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127 pages, 1.83 Mb
Page VIII
Table of Contents
F - 160 CE Operation and Maintenance Manual
© GBC Films Group April 2000
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Contents
Main
Page
Section 3: Specifications
Section 4: Installation
Page
Section 5: Operations
Section 6: Applications 6.1 Parameter charts and diagrams
Page
Section 7: Troubleshooting
Section 8: Maintenance
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Section 1 Safety
1.1 Symbols
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1.2 Safety features
Qualified ;
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Figure 1.2.1 Cabinets and covers
1.3 Safety shield
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1.4 Emergency stop
Unlatch
Figure 1.4.1 Emergency stops
Rear
Front
1.5 Emergency cable
Figure 1.5.1 Emergency cable
Push in
Figure 1.5.2 Reset the E-CABLE
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1.6 Front feed table
Figure 1.6.1 Front feed table
5.0
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F - 160 CE Operation and Maintenance Manual
1.7 Label locations
WARNING ACHTUNG
MISE EN GARDE
Roller Pinch Point: Keep hands and fingers away. You may be crushed and/ or burned.
Electrical Shock: Live voltage present. Exercise extreme caution. You may be electrocuted!
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Figure 1.7.1 Label locations - Front
MISE EN GARDE
WARNING ACHTUNG
MISE EN GARDE
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Figure 1.7.2 Label locations - Rear
MISE EN GARDE
WARNING ACHTUNG
Section 2 Warranty
2.1 Limited Warranty
2.2 Exclusions to the Warranty
Qualified
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SpecificationsF - 160 CE Operation and Maintenance Manual
GBC Films Group April 2000
Section 3: Specifications
Section 3.1 General
Section 3.2 Consumable
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Specifications F - 160CE Operation and Maintenance Manual
Section 3.3 Function
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SpecificationsF - 160 CE Operation and Maintenance Manual
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Section 3.4 Electrical
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Specifications F - 160CE Operation and Maintenance Manual
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Section 3.5 Dimensions
Figure 3.5.1 Dimensions
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Section 4 Installation
4.1 Pre-installation
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Figure 4.1.1 Suggested Floor Layout
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4.2 Know your machine
E-STOP
E-CABLE
Figure 4.2.1 The laminator
Rear side
4.3 Unpacking
4.4 Shrink Wrapped
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4.5 Crated
To uncrate the laminator
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Figure 4.5.1 Disassembling of the crate
Removing the shrink wrap
Figure 4.5.2 Positioning of the ramps
Moving the laminator
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Accessory Pack contents
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4.7 Installing levelers
Control side
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Figure 4.7.1 Leveling pad installed
Bolt
Drive side
Nut
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4.8 Leveling
4.8.1 Front to back control side
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Figure 4.8.2 Front to back drive side
Level
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Machine reset
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Figure 4.8.3 Drive to control side front
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Figure 4.8.4 Drive to control side rear
4.9 Connecting power
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Figure 4.9.1 Single phase, U.S. and Canada
Figure 4.9.2 Wye 3 phase, Europe only
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4.10 Safety check
4.10.1 Front feed table
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d) Press FWD to set a forward motor direction.
6.0
= Flashing
e) Press SPEED to set a speed of 6 ft/min.
f) Press GO. The bottom rollers begin turning.
h) Lower the front feed table.SAFETY indicator reverts to white and GO remains flashing.
4.10.2 Safety shield
6.0
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4.10.3 E-STOP
Push
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4.10.4 E-CABLE
Push in
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4.11 Function check
120 120
1-0
4.11.1 Control panel
120 68
0-1
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00.0
120 120
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68 68
1/16
00.0
IIIIIII
4.11.2 Variable speed footswitch
4.11.3 Unwind shafts and unwind brakes
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Section 5 Operations
5.1 Control Panel
68 68
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F - 160 CE Operation and Maintenance Manual
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Panel to Footswitch
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Footswitch to Panel
To raise the safety shield
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To lower the safety shield
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-
00.0
0
1/16
5.2 Emergency
5.2.1 In an emergency
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5.2.2 Resume operation
Unlatch
Push in
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5.3 Set up
5.3.1 Power
5.3.2 Film loading
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Chart 5.3.1 Measurement chart
5.3.5 Heating
2.0
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5.4 Job programming
225 225
Chart 5.4.1 Job save chart
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5.5 Manual nip adjustment
5.5.1 Main roller manual nip adjustment
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Figure 5.5.1 Main roller pressure
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00.0
5.5.2 Pull roller manual nip adjustment
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DOWN
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Figure 5.5.2 Pull roller pressure
5.0
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5.6 Front feed table
e
5.6.1 Removing the table
Front ed
g
5.6.2 Replacing the infeed table
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ApplicationsF - 160 CE Operation and Maintenance Manual
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Section 6 Applications
6.1 Charts and Diagrams
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ApplicationsF - 160 CE Operation and Maintenance Manual
Chart 6.1.1 Temperature conversion chart
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Parameter Chart - Blank
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Parameter Chart 1 - Precoating substrates
1/4"
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Parameter Chart 2 - Mounting only
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Parameter Chart 3 - Single sided ( Sled )
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Parameter Chart 4 - Single sided ( Craft paper )
Web Diagram 4 - Single sided ( Craft paper )
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Parameter Chart 5 - Decal and mount ( Decal )
Web Diagram 5 - Decal and mount ( Decal )
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Parameter Chart 6 - Decal and mount ( Mount )
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Parameter Chart 7 - Precoating substrates ( Thermal )
140 68
Web Diagram 7 - Precoating substrate ( Thermal )
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Parameter Chart 8 - One pass mount and laminate
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Web Diagram 8 - One pass mount and laminate
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Parameter Chart 9 - Thermal decal and Mount ( Decal )
230 68
Web Diagram 9 - Thermal decal and mount ( Decal )
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Parameter Chart 10 - Thermal decal and Mount ( Mount )
1 0.00
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Parameter Chart 11 - Encapsulation
240 240
0 - 7
Web Diagram 11 - Encapsulation
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Section 7 Troubleshooting
7.1 Wave problems
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7.2 Film problems
7.2.1 Thermal laminates
7.2.2 Pressure sensitive
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7.3 Machine problems
My Falcon 160 CE Laminator serial # is :
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Rolls in the up position
Rollers in the down position
7.4 Glossary
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Section 8 Maintenance
Daily
Monthly
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Semi-Annual
8.2 Cleaning the rollers
Machine reset
Preparation of the laminator
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Removing adhesive build up
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Cleaning the beads of adhesives, dust and dirt from the rolls
Method 1
<110 <110
3.0
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Method 2
<110 <110
3.0
1/4
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8.2.1 Clean the cabinets and covers
8.2.2 Cleaning the touch screen