3

Note

For information specific to Micro PLC fault handling, refer to chapter 7 of the

Series 90 Micro PLC User’s Manual (GFK-1065).

System Reaction to Faults

Typically, hardware failures require that either the system be shut down or the failure is tolerated. I/O failures may be tolerated by the PLC system, but they may be intolerable by the application or the process being controlled. Operational failures are normally tolerated. Series 90-30, 90-20, and Micro PLC faults have two attributes:

Attribute

Description

Fault Table Affected

I/O Fault Table

 

PLC Fault Table

 

 

Fault Action

Fatal

 

Diagnostic

 

Informational

 

 

Fault Tables

Two fault tables are maintained in the PLC for logging faults, the I/O fault table for logging faults related to the I/O system and the PLC fault table for logging all other faults. The following table lists the fault groups, their fault actions, the fault tables affected, and the “name” for system discrete %S points that are affected.

Table 3-1. Fault Summary

 

 

Fault

 

 

 

 

Fault Group

Fault Action

Table

Special Discrete Fault References

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Loss of or Missing I/O Module

Diagnostic

I/O

io_flt

any_flt

io_pres

los_iom

 

 

 

 

 

 

 

Loss of or Missing Option Module

Diagnostic

PLC

sy_flt

any_flt

sy_pres

los_sio

 

 

 

 

 

 

 

System Configuration Mismatch

Fatal

PLC

sy_flt

any_flt

sy_pres

cfg_mm

 

 

 

 

 

 

 

PLC CPU Hardware Failure

Fatal

PLC

sy_flt

any_flt

sy_pres

hrd_cpu

 

 

 

 

 

 

 

Program Checksum Failure

Fatal

PLC

sy_flt

any_flt

sy_pres

pb_sum

 

 

 

 

 

 

 

Low Battery

Diagnostic

PLC

sy_flt

any_flt

sy_pres

low_bat

 

 

 

 

 

 

 

PLC Fault Table Full

Diagnostic

sy_full

 

 

 

 

 

 

 

 

 

 

I/O Fault Table Full

Diagnostic

io_full

 

 

 

 

 

 

 

 

 

 

Application Fault

Diagnostic

PLC

sy_flt

any_flt

sy_pres

apl_flt

 

 

 

 

 

 

 

No User Program

Informational

PLC

sy_flt

any_flt

sy_pres

no_prog

 

 

 

 

 

 

 

Corrupted User RAM

Fatal

PLC

sy_flt

any_flt

sy_pres

bad_ram

 

 

 

 

 

 

 

Password Access Failure

Diagnostic

PLC

sy_flt

any_flt

sy_pres

bad_pwd

 

 

 

 

 

 

 

PLC Software Failure

Fatal

PLC

sy_flt

any_flt

sy_pres

sft_cpu

 

 

 

 

 

 

 

PLC Store Failure

Fatal

PLC

sy_flt

any_flt

sy_pres

stor_er

 

 

 

 

 

 

 

Constant Sweep Time Exceeded

Diagnostic

PLC

sy_flt

any_flt

sy_pres

ov_swp

 

 

 

 

 

 

 

Unknown PLC Fault

Fatal

PLC

sy_flt

any_flt

sy_pres

 

 

 

 

 

 

 

 

Unknown I/O Fault

Fatal

I/O

io_flt

any_flt

io_pres

 

 

 

 

 

 

 

 

GFK-0467K

Chapter 3 Fault Explanation and Correction

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Image 66
GE 90-30/20/Micro manual Fault Tables, Attribute Description, Fault Summary