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Honeywell SMV 3000 user manual  Maintenance Introduction, Section Contents, Topic See

Models: SMV 3000

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Section 9  Maintenance

9.1Introduction

Section Contents		This section includes these topics
			Topic	See Page

	9.1		Introduction	99
	9.2		Preventive Maintenance	100
	9.3		Inspecting and Cleaning Barrier Diaphragms	101
	9.4		Replacing Electronics Module or PROM	103
	9.5		Replacing Meter Body Center Section	108

About this section

This section provides information about preventive maintenance routines, cleaning barrier diaphragms, and replacing damaged parts.

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SMV 3000 Transmitter User’s Manual

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Honeywell SMV 3000 user manual  Maintenance Introduction, Section Contents, Topic See

Contents

SMV Copyright 1999 by Honeywell Inc Revision 0 January 18 Copyright, Notices, and TrademarksAbout This Publication Conventions and Symbol DefinitionsSMV 3000 Transmitter User’s Manual Table of Contents 137 103111 119Figures and Tables 100 Table A-9 Acronyms Parameters Technical Assistance ReferencesTopic Section Contents About This Section Overview First Time Users Only Introduction This section includes these topicsAbout Conformity CE Conformity EuropeSMV 3000 Smart Multivariable Transmitters Meter Body Factory Characterization Data Electronics Housing SMV Operating Modes Transmitter adjustmentsSmartline Configuration Toolkit Smartline Configuration Toolkit SCTUsing the SFC with the SMV Smart Field Communicator SFCAbout SFC Communications Smart Field Communicator SFC Order Components Transmitter OrderSmart Field Communicator Model STS103 Operating Guide  Quick Start Reference Introduction Task Description Reference Section Getting SMV 3000 Transmitter On-Line Quickly Preinstallation Considerations Introduction Considerations for SMV 3000 Transmitter Electronic pressure transmittersEvaluate conditions Operating Temperature Limits RTD requirements Thermocouple requirementsType Rated Range Limits Standard SCT 3000 Requirements Considerations for SCTSMV 3000 Transmitter User’s Manual  Installation Introduction Mounting SMV 3000 Transmitter Step Action If you are using an… Then…Mounting SMV 3000 Transmitter to a Bracket Bracket mountingStep Action Leveling a Transmitter with a Small Absolute Pressure Span Piping SMV 3000 Transmitter Flange for manifolds on 2, 2-1/8, or 2-1/4 inch centersPressure lines to the transmitter Transmitter location Suggested mounting location for the transmitter depends onProcess to be measured. shows the transmitter located above Drain away from the transmitterPiping SMV 3000 Transmitter General piping guidelines Installing flange adapter Installing 1/2 inch NPT Flange Adapter Considerations CE Conformity Special Conditions Europe Installing RTD or ThermocoupleCE Conformity Special Conditions Europe Summary Wiring SMV 3000 TransmitterConditions For the given probe typePolarity Refer to .2 CE Conformity Europe Notice for specialTPS/TDC 3000 reference Optional meter Wiring connectionsIf input is from … Then… Wiring connections StepRTD Input Wiring Connections Ground Connection for Lightning Protection AWG American Wire Gauge or KCM Kilo Circular Mils bare orGreen covered wire Optional lightning protectionConduit seals and Hazardous Location Installations  Getting Started Introduction Off-line Versus On- line SMV Configuration Off-line Configuration Procedures SCT Hardware ConnectionsEstablishing Communications SCT 3000 On-line Connections to Establishing On-line Communications with the SMV Making On-line Connections to Making Initial Checks Checking Communication Mode Firmware VersionDE Communication Mode Changing Communication ModeWrite Protect Option Write Protect OptionWant to change it Module for SMV 3000 transmittersSMV 3000 Transmitter User’s Manual  Configuration Introduction To Print On-line Manual and Help Topics Overview Changing database parameters configurationAbout Configuration Configuration SummaryOverview Configuring the SMV 3000 with The SCT Using the SCT for SMV 3000 ConfigurationSMV Process Variable SCT Template Tab Card Device Configuration PV1 PriorityBackground Device Data Fields These PVs are Broadcast to Control System General ConfigurationPV Type Selecting PVs for Broadcast If You Select PV TypeThen Select… To represent the outputBackground Analog Output Selection Determine which PV is desired as SMV OutputLine Filter Background Meaning DPConf Configuration PV1Engineering Units Engineering UnitLRV and URV PV1 DP Range Values About Square Root Output Output Conformity BackgroundAbout Square Root Output Square Root Dropout Flow 0utput Full MA dc ScaleDifferential Pressure % Full Scale Damping Background Gauge Pressure AP/GPConf Configuration PV2Absolute Pressure STG170Flow calculation Pressure readingPV2 AP/GP or SP Range Values LRV and URV TempConf Configuration PV3 Selecting PV3 Engineering UnitsEngineering Unit Meaning Cold Junction Compensation Background Output Linearization Sensor Type Sensor Type Rated Temperature Range LimitsFault Detect Background Typical RTD Range Configuration PV3 Temperature Range Values LRV and URVRange Settings After LRV is Changed to Zero Current Range SettingsDamping Background FlowConf Configuration PV4 PV4 Engineering Pre-programmed Mass Flow Engineering Units for PV4Lower Range Limit LRL and Upper Range Limit URL identify PV4 Flow Upper Range Limit URL Range Values LRV and URVAbout URL and LRL M3/h Typical Volumetric Flow Range Setting ValuesLRV and URV set the desired zero and span points for your About LRV and URVLow Flow Cutoff for PV4 DampingGraphic Representation of Sample Low Flow Cutoff Action Using Custom Units for PV4 Flow Measurement Using Custom Engineering UnitsPrimary Element Flow Compensation WizardDescription Standard Equation Dynamic Compensation EquationFlow = N Dynamic compensation flow equation for mass applications isSaving, Downloading Printing a Configuration File Saving, Downloading and Printing a Configuration FileVerify Flow Configuration Verifying Flow Configuration Startup Introduction About Startup Step Procedures Startup TasksBAD PV displayed on TPS/TDC systems Running Output Check Background Analog Output Mode ProcedureOutput Check Procedure for SMV Transmitters in DE mode Procedure StepFlowOutCal, for PV4 Output Check for SMV Transmitters in DE ModeUsing SMV Transmitter in Input Mode Using Transmitter to Simulate PV InputAPInCal, for PV2 Procedure SMV Model SMA125 Start-up ProcedureStarting Up Transmitter Starting Up Transmitter SMV Draft Range Start-up Procedure Starting Up Transmitter Black SCT Operation Introduction Accessing Operation Data Summary ProcedureIf you want to view… Select the SCT Select the SCT Window or Tab Card If you want to view…TempConf Changing Default Failsafe Direction Background Analog and DE Mode DifferencesJumper on the main PWA of the electronics module Cutting Failsafe Jumper Main PWA Saving and Restoring a Database Saving and Restoring SMV Configuration Database Maintenance Introduction Section ContentsTopic See Maintenance Routines And Schedules Preventive MaintenanceBackground Procedure Inspecting and Cleaning Barrier Diaphragms22519 Required Replacing Electronics Module or Prom Prom number using the SCT See .2 in this manual for detailsReplacing Electronics Module or Prom Plug-in Prom on the main PWA is uniquely characterized to104 SMV 3000 Transmitter User’s Manual If you are replacing the… Then… Main PCB If the new electronics module has the write protect Main PCB Replacing Meter Body Center Section Replacing Meter Body Center SectionCenter section is supplied with a new matching Prom Matching PromSMV 3000 Transmitter User’s Manual 109 22519  Calibration Introduction About Calibration Test Equipment Required Using the SFC or SCT for CalibrationUsing the SFC Calibrating Analog Output SignalCalibrating PV1 and PV2 Range Values Typical PV1 or PV2 Range Calibration Hookup About Reset Accuracy for PV1 and PV2 Resetting Calibration118 SMV 3000 Transmitter User’s Manual  Troubleshooting Introduction Diagnostics Troubleshooting Tools You can clear fault conditions Troubleshooting Using the SCTDiagnostic Messages Diagnostic Message Table Headings Diagnostic MessagesDiagnostic Messages Critical Status Diagnostic Message Table124 SMV 3000 Transmitter User’s Manual SMV 3000 Transmitter User’s Manual 125 Status TAG ID.# Corrects RST PV1 Non-Critical Status Diagnostic Message TableSMV 3000 Transmitter User’s Manual 127 128 SMV 3000 Transmitter User’s Manual SMV 3000 Transmitter User’s Manual 129 130 SMV 3000 Transmitter User’s Manual Non-Critical Status Diagnostic Message Table TAG no Illegal Response URV 3 . TAG ID Invalid Request Communication Status Message TableSMV 3000 Transmitter User’s Manual 133 Informational Status Message Table Status TAG ID Wire RTD PV3SFC Diagnostic Message Table Page Part Identification  Parts List Replacement Parts138 SMV 3000 Transmitter User’s Manual SMV 3000 Electronics Housing Quantity Per Unit Key Part Number DescriptionParts Identification for Callouts in Figure KeyQuantity Per Kit Key Part Number SMV 3000 Terminal Block AssemblyDescription Quantity Per Unit SMV 3000 Meter BodyK10 K11 Quantity Per Unit Flange Adapter Kits two headsK10 K13 Process Head Kits one head with Viton head gasketSummary of Recommended Spare Parts Part Number Description ReferenceSpares for See Drawing Number Wiring DiagramsSMV Multivariable Transmitter Wiring Diagrams for Using Mounting Bracket Type148 SMV 3000 Transmitter User’s Manual Purpose of this appendix Appendix ContentsAppendix a PM/APM/HPM SMV 3000 Integration Overview This appendix includes these topicsDefinition Communications Link Compatibility DescriptionDiagram Typical Integration Hierarchy DE/ DigitalSMV3000 Transmitter Stimv IOP for each transmitter PV. This is done by mapping Data Exchange FunctionsExchange of data over the bi-directional data path between SMV 3000 transmitter and the PM/APM/HPM is based on imagingSMV 3000 Transmitters Points per Stimv IOPFour Points Per Transmitter Figure A-4 AI Point for Each Transmitter InputSMV PV Number Broadcast using the SCTApplication. Table A-1 shows what PVs represent in the SMV See Deconf parameter in subsection A.5 and Deconf ChangesAbout Database Broadcast Connection Rule InstallationOther Smartline transmitter. See in the PM/APM Smartline Mounting AssumptionsFigure A-5 Connection Rule Example Point Building Rules ConfigurationAbout Configuration Getting Started Building PointsThen base engineering unit is … PED EntriesEudesc Parameter If Process Variable Number is…Mind, that the URL, LRL, URV, and LRV are displayed in base Listed in Table A-5Table A-5 PV Characterization Selections for SMV 3000 PVs So the value is the same regardless of EUIf PED Deconf entry is … URL ParameterThen URL is … After Point is Built If Process Variable Number is… PV1 or PV2Then Damping Value can be … Piuotdcf Parameter Cjtact ParameterOperation Notes Generic Operations Detail Display DifferenceDatabase Mismatch Parameters Deconf Changes Figure A-7 Example of Deconf Download Error MessageTable A-10 Conversion Values for PV3 Temperature Engineering Unit Conversion for PV4 Conversion MultiplierConversion Offset Conversion Offset Secondary Variable Reference Table A-12 Conversion Values for PV4 as Mass Flow RateCorrective Action ProblemStatus Messages Message170 SMV 3000 Transmitter User’s Manual Appendix B  SMV 3000 Configuration Record Sheet 1b. Static Pressure PV2 Configuration Section Appendix B- Configuration Record SheetSMV 3000 Transmitter User’s Manual 173 174 SMV 3000 Transmitter User’s Manual Reference Data Sources Appendix C -PV4 Flow Variable Equations OverviewStandard Flow Equation Example Air Through a Venturi 178 SMV 3000 Transmitter User’s Manual Example Superheated Steam Using an Averaging Pitot Tube Standard Flow Equation Dynamic Compensation Flow Equation Table C-3 Liquid Propane Configuration Example SMV 3000 Transmitter User’s Manual 183 184 SMV 3000 Transmitter User’s Manual Example Air Table C-4 Air Configuration Example186 SMV 3000 Transmitter User’s Manual SMV 3000 Transmitter User’s Manual 187 Example Superheated Steam SMV Operation in a Steam ApplicationTable C-5 Superheated Steam Configuration Example 190 SMV 3000 Transmitter User’s Manual Dynamic Compensation Flow Equation Page SMV 3000 Smart Multivariable Transmitter # in User Sub-Section Description of Change Torque Table Process Head Bolts/Nuts ································ ··································· 34-SM-99-01 Addendum to 33-SM-25-02 03/04 Psi 03/04 34-SM-99-01 Addendum to 33-SM-25-02 Index Cont’d 194 SMV 3000 Transmitter User’s Manual SMV 3000 Transmitter User’s Manual 195 Industrial Automation and Control