 Troubleshooting Introduction | Honeywell SMV 3000 instruction

Section 11  Troubleshooting

11.1Introduction

Section Contents

About This Section

This section includes these topics
	Topic	See Page
11.1	Introduction	119
11.2	Overview	120
11.3	Troubleshooting Using the SCT	121
11.4	Diagnostic Messages	122

This section shows you how to use the SCT 3000 to access diagnostic messages generated by the SMV 3000. The SCT on-line user manual and help provides details for interpreting diagnostic messages and the steps to correct fault conditions.

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SMV 3000 Transmitter User’s Manual

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Honeywell SMV 3000 user manual  Troubleshooting Introduction, Section Contents About This Section

Contents

SMV Copyright 1999 by Honeywell Inc Revision 0 January 18 Copyright, Notices, and Trademarks About This Publication Conventions and Symbol Definitions SMV 3000 Transmitter User’s Manual Table of Contents 137 103111 119 Figures and Tables 100 Table A-9 Acronyms Parameters Technical Assistance References Topic Section Contents About This Section Overview First Time Users Only Introduction This section includes these topics About Conformity CE Conformity Europe SMV 3000 Smart Multivariable Transmitters Meter Body Factory Characterization Data Electronics Housing SMV Operating Modes Transmitter adjustments Smartline Configuration Toolkit Smartline Configuration Toolkit SCT About SFC Communications Using the SFC with the SMVSmart Field Communicator SFC Smart Field Communicator SFC Order Components Transmitter Order Smart Field Communicator Model STS103 Operating Guide  Quick Start Reference Introduction Task Description Reference Section Getting SMV 3000 Transmitter On-Line Quickly  Preinstallation Considerations Introduction Evaluate conditions Considerations for SMV 3000 TransmitterElectronic pressure transmitters Operating Temperature Limits Type Rated Range Limits Standard RTD requirementsThermocouple requirements SCT 3000 Requirements Considerations for SCT SMV 3000 Transmitter User’s Manual  Installation Introduction Mounting SMV 3000 Transmitter Step Action If you are using an… Then…Mounting SMV 3000 Transmitter to a Bracket Bracket mounting Step Action Leveling a Transmitter with a Small Absolute Pressure Span Pressure lines to the transmitter Piping SMV 3000 TransmitterFlange for manifolds on 2, 2-1/8, or 2-1/4 inch centers Transmitter location Suggested mounting location for the transmitter depends onProcess to be measured. shows the transmitter located above Drain away from the transmitter Piping SMV 3000 Transmitter General piping guidelines Installing flange adapter Installing 1/2 inch NPT Flange Adapter Considerations CE Conformity Special Conditions Europe Installing RTD or Thermocouple CE Conformity Special Conditions Europe Summary Wiring SMV 3000 Transmitter Conditions For the given probe typePolarity Refer to .2 CE Conformity Europe Notice for special TPS/TDC 3000 reference Optional meter Wiring connections If input is from … Then… Wiring connections Step RTD Input Wiring Connections Ground Connection for Lightning Protection AWG American Wire Gauge or KCM Kilo Circular Mils bare orGreen covered wire Optional lightning protection Conduit seals and Hazardous Location Installations  Getting Started Introduction Establishing Communications Off-line Versus On- line SMV ConfigurationOff-line Configuration Procedures SCT Hardware Connections SCT 3000 On-line Connections to Establishing On-line Communications with the SMV Making On-line Connections to Making Initial Checks Checking Communication Mode Firmware VersionDE Communication Mode Changing Communication Mode Write Protect Option Write Protect OptionWant to change it Module for SMV 3000 transmitters SMV 3000 Transmitter User’s Manual  Configuration Introduction To Print On-line Manual and Help Topics Overview Changing database parameters configurationAbout Configuration Configuration Summary Overview SMV Process Variable SCT Template Tab Card Configuring the SMV 3000 with The SCTUsing the SCT for SMV 3000 Configuration Background Device Data Fields Device ConfigurationPV1 Priority These PVs are Broadcast to Control System General ConfigurationPV Type Selecting PVs for Broadcast If You Select PV Type Then Select… To represent the outputBackground Analog Output Selection Determine which PV is desired as SMV Output Line Filter Background Meaning DPConf Configuration PV1Engineering Units Engineering Unit LRV and URV PV1 DP Range Values About Square Root Output Output Conformity Background Differential Pressure % Full Scale About Square Root Output Square Root DropoutFlow 0utput Full MA dc Scale Damping Background Gauge Pressure AP/GPConf Configuration PV2Absolute Pressure STG170 PV2 AP/GP or SP Range Values LRV and URV Flow calculationPressure reading Engineering Unit Meaning TempConf Configuration PV3Selecting PV3 Engineering Units Cold Junction Compensation Background Output Linearization Sensor Type Sensor Type Rated Temperature Range Limits Fault Detect Background Typical RTD Range Configuration PV3 Temperature Range Values LRV and URV Range Settings After LRV is Changed to Zero Current Range Settings Damping Background FlowConf Configuration PV4 PV4 Engineering Pre-programmed Mass Flow Engineering Units for PV4 About URL and LRL Lower Range Limit LRL and Upper Range Limit URL identifyPV4 Flow Upper Range Limit URL Range Values LRV and URV M3/h Typical Volumetric Flow Range Setting ValuesLRV and URV set the desired zero and span points for your About LRV and URV Low Flow Cutoff for PV4 Damping Graphic Representation of Sample Low Flow Cutoff Action Using Custom Units for PV4 Flow Measurement Using Custom Engineering Units Primary Element Flow Compensation WizardDescription Standard Equation Dynamic Compensation Equation Flow = N Dynamic compensation flow equation for mass applications is Saving, Downloading Printing a Configuration File Saving, Downloading and Printing a Configuration File Verify Flow Configuration Verifying Flow Configuration  Startup Introduction BAD PV displayed on TPS/TDC systems About Startup Step ProceduresStartup Tasks Running Output Check Background Analog Output Mode Procedure Output Check Procedure for SMV Transmitters in DE mode Procedure Step FlowOutCal, for PV4 Output Check for SMV Transmitters in DE Mode Using SMV Transmitter in Input Mode Using Transmitter to Simulate PV Input APInCal, for PV2 Starting Up Transmitter ProcedureSMV Model SMA125 Start-up Procedure Starting Up Transmitter SMV Draft Range Start-up Procedure Starting Up Transmitter Black SCT  Operation Introduction If you want to view… Select the SCT Accessing Operation DataSummary Procedure Select the SCT Window or Tab Card If you want to view… TempConf Jumper on the main PWA of the electronics module Changing Default Failsafe DirectionBackground Analog and DE Mode Differences Cutting Failsafe Jumper Main PWA Saving and Restoring a Database Saving and Restoring SMV Configuration Database Topic See  Maintenance IntroductionSection Contents Maintenance Routines And Schedules Preventive Maintenance Background Procedure Inspecting and Cleaning Barrier Diaphragms 22519 Required Replacing Electronics Module or Prom Prom number using the SCT See .2 in this manual for detailsReplacing Electronics Module or Prom Plug-in Prom on the main PWA is uniquely characterized to 104 SMV 3000 Transmitter User’s Manual If you are replacing the… Then… Main PCB If the new electronics module has the write protect Main PCB Replacing Meter Body Center Section Replacing Meter Body Center SectionCenter section is supplied with a new matching Prom Matching Prom SMV 3000 Transmitter User’s Manual 109 22519  Calibration Introduction About Calibration Test Equipment Required Using the SFC or SCT for Calibration Using the SFC Calibrating Analog Output Signal Calibrating PV1 and PV2 Range Values Typical PV1 or PV2 Range Calibration Hookup About Reset Accuracy for PV1 and PV2 Resetting Calibration 118 SMV 3000 Transmitter User’s Manual  Troubleshooting Introduction Diagnostics Troubleshooting Tools You can clear fault conditions Troubleshooting Using the SCT Diagnostic Messages Diagnostic Message Table Headings Diagnostic Messages Diagnostic Messages Critical Status Diagnostic Message Table 124 SMV 3000 Transmitter User’s Manual SMV 3000 Transmitter User’s Manual 125 Status TAG ID.# Corrects RST PV1 Non-Critical Status Diagnostic Message Table SMV 3000 Transmitter User’s Manual 127 128 SMV 3000 Transmitter User’s Manual SMV 3000 Transmitter User’s Manual 129 130 SMV 3000 Transmitter User’s Manual Non-Critical Status Diagnostic Message Table TAG no Illegal Response URV 3 . TAG ID Invalid Request Communication Status Message Table SMV 3000 Transmitter User’s Manual 133 Informational Status Message Table Status TAG ID Wire RTD PV3 SFC Diagnostic Message Table Page Part Identification  Parts List Replacement Parts 138 SMV 3000 Transmitter User’s Manual SMV 3000 Electronics Housing Quantity Per Unit Key Part Number Description Quantity Per Kit Parts Identification for Callouts in FigureKey Key Part Number SMV 3000 Terminal Block Assembly Description Quantity Per Unit SMV 3000 Meter Body K10 K11 Quantity Per Unit Flange Adapter Kits two heads K10 K13 Process Head Kits one head with Viton head gasket Spares for Summary of Recommended Spare PartsPart Number Description Reference See Drawing Number Wiring DiagramsSMV Multivariable Transmitter Wiring Diagrams for Using Mounting Bracket Type 148 SMV 3000 Transmitter User’s Manual Purpose of this appendix Appendix ContentsAppendix a PM/APM/HPM SMV 3000 Integration Overview This appendix includes these topics Definition Communications Link Compatibility Description SMV3000 Transmitter Diagram Typical Integration HierarchyDE/ Digital Stimv IOP for each transmitter PV. This is done by mapping Data Exchange FunctionsExchange of data over the bi-directional data path between SMV 3000 transmitter and the PM/APM/HPM is based on imaging SMV 3000 Transmitters Points per Stimv IOP Four Points Per Transmitter Figure A-4 AI Point for Each Transmitter Input SMV PV Number Broadcast using the SCTApplication. Table A-1 shows what PVs represent in the SMV See Deconf parameter in subsection A.5 and Deconf Changes About Database Broadcast Connection Rule InstallationOther Smartline transmitter. See in the PM/APM Smartline Mounting Assumptions Figure A-5 Connection Rule Example Point Building Rules ConfigurationAbout Configuration Getting Started Building Points Then base engineering unit is … PED EntriesEudesc Parameter If Process Variable Number is… Mind, that the URL, LRL, URV, and LRV are displayed in base Listed in Table A-5Table A-5 PV Characterization Selections for SMV 3000 PVs So the value is the same regardless of EU Then URL is … If PED Deconf entry is …URL Parameter After Point is Built If Process Variable Number is… PV1 or PV2Then Damping Value can be … Piuotdcf Parameter Cjtact Parameter Database Mismatch Parameters Operation NotesGeneric Operations Detail Display Difference Deconf Changes Figure A-7 Example of Deconf Download Error Message Table A-10 Conversion Values for PV3 Temperature Conversion Offset Engineering Unit Conversion for PV4Conversion Multiplier Conversion Offset Secondary Variable Reference Table A-12 Conversion Values for PV4 as Mass Flow Rate Corrective Action ProblemStatus Messages Message 170 SMV 3000 Transmitter User’s Manual Appendix B  SMV 3000 Configuration Record Sheet 1b. Static Pressure PV2 Configuration Section Appendix B- Configuration Record Sheet SMV 3000 Transmitter User’s Manual 173 174 SMV 3000 Transmitter User’s Manual Reference Data Sources Appendix C -PV4 Flow Variable Equations Overview Standard Flow Equation Example Air Through a Venturi 178 SMV 3000 Transmitter User’s Manual Example Superheated Steam Using an Averaging Pitot Tube Standard Flow Equation Dynamic Compensation Flow Equation Table C-3 Liquid Propane Configuration Example SMV 3000 Transmitter User’s Manual 183 184 SMV 3000 Transmitter User’s Manual Example Air Table C-4 Air Configuration Example 186 SMV 3000 Transmitter User’s Manual SMV 3000 Transmitter User’s Manual 187 Example Superheated Steam SMV Operation in a Steam Application Table C-5 Superheated Steam Configuration Example 190 SMV 3000 Transmitter User’s Manual Dynamic Compensation Flow Equation Page SMV 3000 Smart Multivariable Transmitter # in User Sub-Section Description of Change Torque Table Process Head Bolts/Nuts ································ ··································· 34-SM-99-01 Addendum to 33-SM-25-02 03/04 Psi 03/04 34-SM-99-01 Addendum to 33-SM-25-02 Index Cont’d 194 SMV 3000 Transmitter User’s Manual SMV 3000 Transmitter User’s Manual 195 Industrial Automation and Control