Smv | Honeywell SMV 3000 instruction

SMV 3000

Smart Multivariable Transmitter

User’s Manual

34-SM-25-02

3/04

Image 1

Honeywell SMV 3000 user manual Smv

Contents

SMV Copyright 1999 by Honeywell Inc Revision 0 January 18 Copyright, Notices, and Trademarks About This Publication Conventions and Symbol Definitions SMV 3000 Transmitter User’s Manual Table of Contents 111 103119 137 Figures and Tables 100 Table A-9 Acronyms Parameters Technical Assistance References  Overview First Time Users Only Introduction Section Contents About This SectionThis section includes these topics Topic About Conformity CE Conformity Europe SMV 3000 Smart Multivariable Transmitters Meter Body Factory Characterization Data Electronics Housing SMV Operating Modes Transmitter adjustments Smartline Configuration Toolkit Smartline Configuration Toolkit SCT Smart Field Communicator SFC Using the SFC with the SMVAbout SFC Communications Smart Field Communicator SFC Order Components Transmitter Order Smart Field Communicator Model STS103 Operating Guide  Quick Start Reference Introduction Task Description Reference Section Getting SMV 3000 Transmitter On-Line Quickly  Preinstallation Considerations Introduction Electronic pressure transmitters Considerations for SMV 3000 TransmitterEvaluate conditions Operating Temperature Limits Thermocouple requirements RTD requirementsType Rated Range Limits Standard SCT 3000 Requirements Considerations for SCT SMV 3000 Transmitter User’s Manual  Installation Introduction Mounting SMV 3000 Transmitter Mounting SMV 3000 Transmitter to a Bracket Action If you are using an… Then…Bracket mounting Step Step Action Leveling a Transmitter with a Small Absolute Pressure Span Flange for manifolds on 2, 2-1/8, or 2-1/4 inch centers Piping SMV 3000 TransmitterPressure lines to the transmitter Process to be measured. shows the transmitter located above Suggested mounting location for the transmitter depends onDrain away from the transmitter Transmitter location Piping SMV 3000 Transmitter General piping guidelines Installing flange adapter Installing 1/2 inch NPT Flange Adapter Considerations CE Conformity Special Conditions Europe Installing RTD or Thermocouple CE Conformity Special Conditions Europe Summary Wiring SMV 3000 Transmitter Polarity For the given probe typeRefer to .2 CE Conformity Europe Notice for special Conditions TPS/TDC 3000 reference Optional meter Wiring connections If input is from … Then… Wiring connections Step RTD Input Wiring Connections Green covered wire AWG American Wire Gauge or KCM Kilo Circular Mils bare orOptional lightning protection Ground Connection for Lightning Protection Conduit seals and Hazardous Location Installations  Getting Started Introduction Off-line Configuration Procedures SCT Hardware Connections Off-line Versus On- line SMV ConfigurationEstablishing Communications SCT 3000 On-line Connections to Establishing On-line Communications with the SMV Making On-line Connections to DE Communication Mode Checking Communication Mode Firmware VersionChanging Communication Mode Making Initial Checks Want to change it Write Protect OptionModule for SMV 3000 transmitters Write Protect Option SMV 3000 Transmitter User’s Manual  Configuration Introduction To Print On-line Manual and Help Topics About Configuration Changing database parameters configurationConfiguration Summary Overview Overview Using the SCT for SMV 3000 Configuration Configuring the SMV 3000 with The SCTSMV Process Variable SCT Template Tab Card PV1 Priority Device ConfigurationBackground Device Data Fields PV Type Selecting PVs for Broadcast General ConfigurationIf You Select PV Type These PVs are Broadcast to Control System Background Analog Output Selection To represent the outputDetermine which PV is desired as SMV Output Then Select… Line Filter Background Engineering Units DPConf Configuration PV1Engineering Unit Meaning LRV and URV PV1 DP Range Values About Square Root Output Output Conformity Background Flow 0utput Full MA dc Scale About Square Root Output Square Root DropoutDifferential Pressure % Full Scale Damping Background Absolute Pressure AP/GPConf Configuration PV2STG170 Gauge Pressure Pressure reading Flow calculationPV2 AP/GP or SP Range Values LRV and URV Selecting PV3 Engineering Units TempConf Configuration PV3Engineering Unit Meaning Cold Junction Compensation Background Output Linearization Sensor Type Sensor Type Rated Temperature Range Limits Fault Detect Background Typical RTD Range Configuration PV3 Temperature Range Values LRV and URV Range Settings After LRV is Changed to Zero Current Range Settings Damping Background FlowConf Configuration PV4 PV4 Engineering Pre-programmed Mass Flow Engineering Units for PV4 PV4 Flow Upper Range Limit URL Range Values LRV and URV Lower Range Limit LRL and Upper Range Limit URL identifyAbout URL and LRL LRV and URV set the desired zero and span points for your Typical Volumetric Flow Range Setting ValuesAbout LRV and URV M3/h Low Flow Cutoff for PV4 Damping Graphic Representation of Sample Low Flow Cutoff Action Using Custom Units for PV4 Flow Measurement Using Custom Engineering Units Description Standard Equation Flow Compensation WizardDynamic Compensation Equation Primary Element Flow = N Dynamic compensation flow equation for mass applications is Saving, Downloading Printing a Configuration File Saving, Downloading and Printing a Configuration File Verify Flow Configuration Verifying Flow Configuration  Startup Introduction Startup Tasks About Startup Step ProceduresBAD PV displayed on TPS/TDC systems Running Output Check Background Analog Output Mode Procedure Output Check Procedure for SMV Transmitters in DE mode Procedure Step FlowOutCal, for PV4 Output Check for SMV Transmitters in DE Mode Using SMV Transmitter in Input Mode Using Transmitter to Simulate PV Input APInCal, for PV2 SMV Model SMA125 Start-up Procedure ProcedureStarting Up Transmitter Starting Up Transmitter SMV Draft Range Start-up Procedure Starting Up Transmitter Black SCT  Operation Introduction Summary Procedure Accessing Operation DataIf you want to view… Select the SCT Select the SCT Window or Tab Card If you want to view… TempConf Background Analog and DE Mode Differences Changing Default Failsafe DirectionJumper on the main PWA of the electronics module Cutting Failsafe Jumper Main PWA Saving and Restoring a Database Saving and Restoring SMV Configuration Database Section Contents  Maintenance IntroductionTopic See Maintenance Routines And Schedules Preventive Maintenance Background Procedure Inspecting and Cleaning Barrier Diaphragms 22519 Replacing Electronics Module or Prom Prom number using the SCT See .2 in this manual for detailsPlug-in Prom on the main PWA is uniquely characterized to Required Replacing Electronics Module or Prom 104 SMV 3000 Transmitter User’s Manual If you are replacing the… Then… Main PCB If the new electronics module has the write protect Main PCB Center section is supplied with a new matching Prom Replacing Meter Body Center SectionMatching Prom Replacing Meter Body Center Section SMV 3000 Transmitter User’s Manual 109 22519  Calibration Introduction About Calibration Test Equipment Required Using the SFC or SCT for Calibration Using the SFC Calibrating Analog Output Signal Calibrating PV1 and PV2 Range Values Typical PV1 or PV2 Range Calibration Hookup About Reset Accuracy for PV1 and PV2 Resetting Calibration 118 SMV 3000 Transmitter User’s Manual  Troubleshooting Introduction Diagnostics Troubleshooting Tools You can clear fault conditions Troubleshooting Using the SCT Diagnostic Messages Diagnostic Message Table Headings Diagnostic Messages Diagnostic Messages Critical Status Diagnostic Message Table 124 SMV 3000 Transmitter User’s Manual SMV 3000 Transmitter User’s Manual 125 Status TAG ID.# Corrects RST PV1 Non-Critical Status Diagnostic Message Table SMV 3000 Transmitter User’s Manual 127 128 SMV 3000 Transmitter User’s Manual SMV 3000 Transmitter User’s Manual 129 130 SMV 3000 Transmitter User’s Manual Non-Critical Status Diagnostic Message Table TAG no Illegal Response URV 3 . TAG ID Invalid Request Communication Status Message Table SMV 3000 Transmitter User’s Manual 133 Informational Status Message Table Status TAG ID Wire RTD PV3 SFC Diagnostic Message Table Page Part Identification  Parts List Replacement Parts 138 SMV 3000 Transmitter User’s Manual SMV 3000 Electronics Housing Quantity Per Unit Key Part Number Description Key Parts Identification for Callouts in FigureQuantity Per Kit Key Part Number SMV 3000 Terminal Block Assembly Description Quantity Per Unit SMV 3000 Meter Body K10 K11 Quantity Per Unit Flange Adapter Kits two heads K10 K13 Process Head Kits one head with Viton head gasket Part Number Description Reference Summary of Recommended Spare PartsSpares for SMV Multivariable Transmitter Wiring Diagrams for Wiring DiagramsUsing Mounting Bracket Type See Drawing Number 148 SMV 3000 Transmitter User’s Manual Appendix a PM/APM/HPM SMV 3000 Integration Overview Appendix ContentsThis appendix includes these topics Purpose of this appendix Definition Communications Link Compatibility Description DE/ Digital Diagram Typical Integration HierarchySMV3000 Transmitter Exchange of data over the bi-directional data path between Data Exchange FunctionsSMV 3000 transmitter and the PM/APM/HPM is based on imaging Stimv IOP for each transmitter PV. This is done by mapping SMV 3000 Transmitters Points per Stimv IOP Four Points Per Transmitter Figure A-4 AI Point for Each Transmitter Input Application. Table A-1 shows what PVs represent in the SMV Broadcast using the SCTSee Deconf parameter in subsection A.5 and Deconf Changes SMV PV Number About Database Broadcast Other Smartline transmitter. See in the PM/APM Smartline InstallationMounting Assumptions Connection Rule Figure A-5 Connection Rule Example About Configuration Getting Started ConfigurationBuilding Points Point Building Rules Eudesc Parameter PED EntriesIf Process Variable Number is… Then base engineering unit is … Table A-5 PV Characterization Selections for SMV 3000 PVs Listed in Table A-5So the value is the same regardless of EU Mind, that the URL, LRL, URV, and LRV are displayed in base URL Parameter If PED Deconf entry is …Then URL is … Then Damping Value can be … If Process Variable Number is… PV1 or PV2Piuotdcf Parameter Cjtact Parameter After Point is Built Generic Operations Detail Display Difference Operation NotesDatabase Mismatch Parameters Deconf Changes Figure A-7 Example of Deconf Download Error Message Table A-10 Conversion Values for PV3 Temperature Conversion Multiplier Engineering Unit Conversion for PV4Conversion Offset Conversion Offset Secondary Variable Reference Table A-12 Conversion Values for PV4 as Mass Flow Rate Status Messages ProblemMessage Corrective Action 170 SMV 3000 Transmitter User’s Manual Appendix B  SMV 3000 Configuration Record Sheet 1b. Static Pressure PV2 Configuration Section Appendix B- Configuration Record Sheet SMV 3000 Transmitter User’s Manual 173 174 SMV 3000 Transmitter User’s Manual Reference Data Sources Appendix C -PV4 Flow Variable Equations Overview Standard Flow Equation Example Air Through a Venturi 178 SMV 3000 Transmitter User’s Manual Example Superheated Steam Using an Averaging Pitot Tube Standard Flow Equation Dynamic Compensation Flow Equation Table C-3 Liquid Propane Configuration Example SMV 3000 Transmitter User’s Manual 183 184 SMV 3000 Transmitter User’s Manual Example Air Table C-4 Air Configuration Example 186 SMV 3000 Transmitter User’s Manual SMV 3000 Transmitter User’s Manual 187 Example Superheated Steam SMV Operation in a Steam Application Table C-5 Superheated Steam Configuration Example 190 SMV 3000 Transmitter User’s Manual Dynamic Compensation Flow Equation Page SMV 3000 Smart Multivariable Transmitter # in User Sub-Section Description of Change Torque Table Process Head Bolts/Nuts ································ ··································· 34-SM-99-01 Addendum to 33-SM-25-02 03/04 Psi 03/04 34-SM-99-01 Addendum to 33-SM-25-02 Index Cont’d 194 SMV 3000 Transmitter User’s Manual SMV 3000 Transmitter User’s Manual 195 Industrial Automation and Control