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Honeywell SMV 3000 user manual Replacing Electronics Module or Prom

Models: SMV 3000

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9.4Replacing Electronics Module or PROM

Module description

The electronics module used in the SMV 3000 transmitter is a two Printed Wiring Assembly design that includes an integral mounting bracket, we refer to the PWAs as Main PWA and Temperature or Daughter PWA as a way to distinguish them.

PROM identification		The plug-in PROM on the main PWA is uniquely characterized to the
		meter body of the given transmitter. For this reason, each PROM is given
		a 10-digit identification number so you can verify that a replacement
		PROM is the correct match for the given transmitter. The PROM
		identification number is stamped on the nameplate on the transmitter’s
		meter body and appears on a label under the PROM. You can also read the
		PROM number using the SCT – See Section 8.2 in this manual for details.
Procedure
		The procedure in Table 28 outlines the steps for replacing the electronics
		module or the plug-in PROM. Since you must remove the electronics
		module and PROM in either case, you can easily adapt the steps as
		required.
	Table 28		Replacing Electronics Module or PROM

Step

1

Action

Turn OFF transmitter power.

ATTENTION We recommend that you remove the transmitter from service and move it to a clean area before taking it apart.

2

Loosen end cap lock and unscrew end cap from electronics side of housing.

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SMV 3000 Transmitter User’s Manual

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Honeywell SMV 3000 Replacing Electronics Module or Prom, Plug-in Prom on the main PWA is uniquely characterized to

Contents

SMV Copyright 1999 by Honeywell Inc Revision 0 January 18 Copyright, Notices, and TrademarksAbout This Publication Conventions and Symbol DefinitionsSMV 3000 Transmitter User’s Manual Table of Contents 137 103111 119Figures and Tables 100 Table A-9 Acronyms Parameters Technical Assistance ReferencesTopic Section Contents About This Section Overview First Time Users Only Introduction This section includes these topicsAbout Conformity CE Conformity EuropeSMV 3000 Smart Multivariable Transmitters Meter Body Factory Characterization Data Electronics Housing SMV Operating Modes Transmitter adjustmentsSmartline Configuration Toolkit Smartline Configuration Toolkit SCTSmart Field Communicator SFC Using the SFC with the SMVAbout SFC Communications Smart Field Communicator SFC Order Components Transmitter OrderSmart Field Communicator Model STS103 Operating Guide  Quick Start Reference Introduction Task Description Reference Section Getting SMV 3000 Transmitter On-Line Quickly Preinstallation Considerations Introduction Electronic pressure transmitters Considerations for SMV 3000 TransmitterEvaluate conditions Operating Temperature Limits Thermocouple requirements RTD requirementsType Rated Range Limits Standard SCT 3000 Requirements Considerations for SCTSMV 3000 Transmitter User’s Manual  Installation Introduction Mounting SMV 3000 Transmitter Step Action If you are using an… Then…Mounting SMV 3000 Transmitter to a Bracket Bracket mountingStep Action Leveling a Transmitter with a Small Absolute Pressure Span Flange for manifolds on 2, 2-1/8, or 2-1/4 inch centers Piping SMV 3000 TransmitterPressure lines to the transmitter Transmitter location Suggested mounting location for the transmitter depends onProcess to be measured. shows the transmitter located above Drain away from the transmitterPiping SMV 3000 Transmitter General piping guidelines Installing flange adapter Installing 1/2 inch NPT Flange Adapter Considerations CE Conformity Special Conditions Europe Installing RTD or ThermocoupleCE Conformity Special Conditions Europe Summary Wiring SMV 3000 TransmitterConditions For the given probe typePolarity Refer to .2 CE Conformity Europe Notice for specialTPS/TDC 3000 reference Optional meter Wiring connectionsIf input is from … Then… Wiring connections StepRTD Input Wiring Connections Ground Connection for Lightning Protection AWG American Wire Gauge or KCM Kilo Circular Mils bare orGreen covered wire Optional lightning protectionConduit seals and Hazardous Location Installations  Getting Started Introduction Off-line Configuration Procedures SCT Hardware Connections Off-line Versus On- line SMV ConfigurationEstablishing Communications SCT 3000 On-line Connections to Establishing On-line Communications with the SMV Making On-line Connections to Making Initial Checks Checking Communication Mode Firmware VersionDE Communication Mode Changing Communication ModeWrite Protect Option Write Protect OptionWant to change it Module for SMV 3000 transmittersSMV 3000 Transmitter User’s Manual  Configuration Introduction To Print On-line Manual and Help Topics Overview Changing database parameters configurationAbout Configuration Configuration SummaryOverview Using the SCT for SMV 3000 Configuration Configuring the SMV 3000 with The SCTSMV Process Variable SCT Template Tab Card PV1 Priority Device ConfigurationBackground Device Data Fields These PVs are Broadcast to Control System General ConfigurationPV Type Selecting PVs for Broadcast If You Select PV TypeThen Select… To represent the outputBackground Analog Output Selection Determine which PV is desired as SMV OutputLine Filter Background Meaning DPConf Configuration PV1Engineering Units Engineering UnitLRV and URV PV1 DP Range Values About Square Root Output Output Conformity BackgroundFlow 0utput Full MA dc Scale About Square Root Output Square Root DropoutDifferential Pressure % Full Scale Damping Background Gauge Pressure AP/GPConf Configuration PV2Absolute Pressure STG170Pressure reading Flow calculationPV2 AP/GP or SP Range Values LRV and URV Selecting PV3 Engineering Units TempConf Configuration PV3Engineering Unit Meaning Cold Junction Compensation Background Output Linearization Sensor Type Sensor Type Rated Temperature Range LimitsFault Detect Background Typical RTD Range Configuration PV3 Temperature Range Values LRV and URVRange Settings After LRV is Changed to Zero Current Range SettingsDamping Background FlowConf Configuration PV4 PV4 Engineering Pre-programmed Mass Flow Engineering Units for PV4PV4 Flow Upper Range Limit URL Range Values LRV and URV Lower Range Limit LRL and Upper Range Limit URL identifyAbout URL and LRL M3/h Typical Volumetric Flow Range Setting ValuesLRV and URV set the desired zero and span points for your About LRV and URVLow Flow Cutoff for PV4 DampingGraphic Representation of Sample Low Flow Cutoff Action Using Custom Units for PV4 Flow Measurement Using Custom Engineering UnitsPrimary Element Flow Compensation WizardDescription Standard Equation Dynamic Compensation EquationFlow = N Dynamic compensation flow equation for mass applications isSaving, Downloading Printing a Configuration File Saving, Downloading and Printing a Configuration FileVerify Flow Configuration Verifying Flow Configuration Startup Introduction Startup Tasks About Startup Step ProceduresBAD PV displayed on TPS/TDC systems Running Output Check Background Analog Output Mode ProcedureOutput Check Procedure for SMV Transmitters in DE mode Procedure StepFlowOutCal, for PV4 Output Check for SMV Transmitters in DE ModeUsing SMV Transmitter in Input Mode Using Transmitter to Simulate PV InputAPInCal, for PV2 SMV Model SMA125 Start-up Procedure ProcedureStarting Up Transmitter Starting Up Transmitter SMV Draft Range Start-up Procedure Starting Up Transmitter Black SCT Operation Introduction Summary Procedure Accessing Operation DataIf you want to view… Select the SCT Select the SCT Window or Tab Card If you want to view…TempConf Background Analog and DE Mode Differences Changing Default Failsafe DirectionJumper on the main PWA of the electronics module Cutting Failsafe Jumper Main PWA Saving and Restoring a Database Saving and Restoring SMV Configuration DatabaseSection Contents  Maintenance IntroductionTopic See Maintenance Routines And Schedules Preventive MaintenanceBackground Procedure Inspecting and Cleaning Barrier Diaphragms22519 Required Replacing Electronics Module or Prom Prom number using the SCT See .2 in this manual for detailsReplacing Electronics Module or Prom Plug-in Prom on the main PWA is uniquely characterized to104 SMV 3000 Transmitter User’s Manual If you are replacing the… Then… Main PCB If the new electronics module has the write protect Main PCB Replacing Meter Body Center Section Replacing Meter Body Center SectionCenter section is supplied with a new matching Prom Matching PromSMV 3000 Transmitter User’s Manual 109 22519  Calibration Introduction About Calibration Test Equipment Required Using the SFC or SCT for CalibrationUsing the SFC Calibrating Analog Output SignalCalibrating PV1 and PV2 Range Values Typical PV1 or PV2 Range Calibration Hookup About Reset Accuracy for PV1 and PV2 Resetting Calibration118 SMV 3000 Transmitter User’s Manual  Troubleshooting Introduction Diagnostics Troubleshooting Tools You can clear fault conditions Troubleshooting Using the SCTDiagnostic Messages Diagnostic Message Table Headings Diagnostic MessagesDiagnostic Messages Critical Status Diagnostic Message Table124 SMV 3000 Transmitter User’s Manual SMV 3000 Transmitter User’s Manual 125 Status TAG ID.# Corrects RST PV1 Non-Critical Status Diagnostic Message TableSMV 3000 Transmitter User’s Manual 127 128 SMV 3000 Transmitter User’s Manual SMV 3000 Transmitter User’s Manual 129 130 SMV 3000 Transmitter User’s Manual Non-Critical Status Diagnostic Message Table TAG no Illegal Response URV 3 . TAG ID Invalid Request Communication Status Message TableSMV 3000 Transmitter User’s Manual 133 Informational Status Message Table Status TAG ID Wire RTD PV3SFC Diagnostic Message Table Page Part Identification  Parts List Replacement Parts138 SMV 3000 Transmitter User’s Manual SMV 3000 Electronics Housing Quantity Per Unit Key Part Number DescriptionKey Parts Identification for Callouts in FigureQuantity Per Kit Key Part Number SMV 3000 Terminal Block AssemblyDescription Quantity Per Unit SMV 3000 Meter BodyK10 K11 Quantity Per Unit Flange Adapter Kits two headsK10 K13 Process Head Kits one head with Viton head gasketPart Number Description Reference Summary of Recommended Spare PartsSpares for See Drawing Number Wiring DiagramsSMV Multivariable Transmitter Wiring Diagrams for Using Mounting Bracket Type148 SMV 3000 Transmitter User’s Manual Purpose of this appendix Appendix ContentsAppendix a PM/APM/HPM SMV 3000 Integration Overview This appendix includes these topicsDefinition Communications Link Compatibility DescriptionDE/ Digital Diagram Typical Integration HierarchySMV3000 Transmitter Stimv IOP for each transmitter PV. This is done by mapping Data Exchange FunctionsExchange of data over the bi-directional data path between SMV 3000 transmitter and the PM/APM/HPM is based on imagingSMV 3000 Transmitters Points per Stimv IOPFour Points Per Transmitter Figure A-4 AI Point for Each Transmitter InputSMV PV Number Broadcast using the SCTApplication. Table A-1 shows what PVs represent in the SMV See Deconf parameter in subsection A.5 and Deconf ChangesAbout Database Broadcast Connection Rule InstallationOther Smartline transmitter. See in the PM/APM Smartline Mounting AssumptionsFigure A-5 Connection Rule Example Point Building Rules ConfigurationAbout Configuration Getting Started Building PointsThen base engineering unit is … PED EntriesEudesc Parameter If Process Variable Number is…Mind, that the URL, LRL, URV, and LRV are displayed in base Listed in Table A-5Table A-5 PV Characterization Selections for SMV 3000 PVs So the value is the same regardless of EUURL Parameter If PED Deconf entry is …Then URL is … After Point is Built If Process Variable Number is… PV1 or PV2Then Damping Value can be … Piuotdcf Parameter Cjtact ParameterGeneric Operations Detail Display Difference Operation NotesDatabase Mismatch Parameters Deconf Changes Figure A-7 Example of Deconf Download Error MessageTable A-10 Conversion Values for PV3 Temperature Conversion Multiplier Engineering Unit Conversion for PV4Conversion Offset Conversion Offset Secondary Variable Reference Table A-12 Conversion Values for PV4 as Mass Flow RateCorrective Action ProblemStatus Messages Message170 SMV 3000 Transmitter User’s Manual Appendix B  SMV 3000 Configuration Record Sheet 1b. Static Pressure PV2 Configuration Section Appendix B- Configuration Record SheetSMV 3000 Transmitter User’s Manual 173 174 SMV 3000 Transmitter User’s Manual Reference Data Sources Appendix C -PV4 Flow Variable Equations OverviewStandard Flow Equation Example Air Through a Venturi 178 SMV 3000 Transmitter User’s Manual Example Superheated Steam Using an Averaging Pitot Tube Standard Flow Equation Dynamic Compensation Flow Equation Table C-3 Liquid Propane Configuration Example SMV 3000 Transmitter User’s Manual 183 184 SMV 3000 Transmitter User’s Manual Example Air Table C-4 Air Configuration Example186 SMV 3000 Transmitter User’s Manual SMV 3000 Transmitter User’s Manual 187 Example Superheated Steam SMV Operation in a Steam ApplicationTable C-5 Superheated Steam Configuration Example 190 SMV 3000 Transmitter User’s Manual Dynamic Compensation Flow Equation Page SMV 3000 Smart Multivariable Transmitter # in User Sub-Section Description of Change Torque Table Process Head Bolts/Nuts ································ ··································· 34-SM-99-01 Addendum to 33-SM-25-02 03/04 Psi 03/04 34-SM-99-01 Addendum to 33-SM-25-02 Index Cont’d 194 SMV 3000 Transmitter User’s Manual SMV 3000 Transmitter User’s Manual 195 Industrial Automation and Control