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Honeywell SMV 3000 user manual Meter Body Factory Characterization Data Electronics Housing

Models: SMV 3000

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1.3SMV 3000 Smart Multivariable Transmitters, Continued

SMV Operating Modes The SMV 3000 can transmit its output in either an analog 4 to 20 milliampere format or a Digitally Enhanced (DE) protocol format for direct digital communications with our TPS/TDC 3000 control system. In the analog format, only a selected variable is available as an output which can be any one of the following:

•Differential Pressure PV1,

•Static Pressure PV2,

•Process Temperature PV3, or

•Calculated Flow Rate PV4

Note that the secondary variable is only available as a read only parameter through the SCT or SFC. See Figure 2.

Figure 2 Functional Block Diagram for Transmitter in Analog Mode of Operation.

Meter Body

						s
					g	ic
					g	t
				n		is
			i			is
			t			r
		a			te
		r			te
	e			c
p		ra
O		a
	h
C

Factory

Characterization

Data

Electronics Housing

PROM

∆P Sensor

PV1

Temperature Sensor

SV1

Static Pressure Sensor

PV2

Multiplexer

A/D

		Microprocessor				PV4	D/A
		Microprocessor

Digital I/O

A/D

PV3

Proportional 4 to 20mA output for selected PV (Digital signal imposed during SFC communications).

PV1 = Differential Pressure

PV2 = Static Pressure

PV3 = Process Temperature

PV4 = Calculated Volumetric

or Mass Flow

Pressure

RTD or Thermocouple Input

SV1 = Meter Body Temperature (Read only)

Continued on next page

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SMV 3000 Transmitter User’s Manual

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Honeywell SMV 3000 user manual Meter Body Factory Characterization Data Electronics Housing

Contents

SMV Copyright, Notices, and Trademarks Copyright 1999 by Honeywell Inc Revision 0 January 18Conventions and Symbol Definitions About This PublicationSMV 3000 Transmitter User’s Manual Table of Contents 103 111119 137Figures and Tables 100 Table A-9 Acronyms Parameters References Technical AssistanceSection Contents About This Section  Overview First Time Users Only IntroductionThis section includes these topics TopicCE Conformity Europe About ConformitySMV 3000 Smart Multivariable Transmitters Meter Body Factory Characterization Data Electronics Housing Transmitter adjustments SMV Operating ModesSmartline Configuration Toolkit SCT Smartline Configuration ToolkitSmart Field Communicator SFC Using the SFC with the SMVAbout SFC Communications Smart Field Communicator SFC Transmitter Order Order ComponentsSmart Field Communicator Model STS103 Operating Guide  Quick Start Reference Introduction Getting SMV 3000 Transmitter On-Line Quickly Task Description Reference Section Preinstallation Considerations Introduction Electronic pressure transmitters Considerations for SMV 3000 TransmitterEvaluate conditions Operating Temperature Limits Thermocouple requirements RTD requirementsType Rated Range Limits Standard Considerations for SCT SCT 3000 RequirementsSMV 3000 Transmitter User’s Manual  Installation Introduction Mounting SMV 3000 Transmitter Action If you are using an… Then… Mounting SMV 3000 Transmitter to a BracketBracket mounting StepStep Action Leveling a Transmitter with a Small Absolute Pressure Span Flange for manifolds on 2, 2-1/8, or 2-1/4 inch centers Piping SMV 3000 TransmitterPressure lines to the transmitter Suggested mounting location for the transmitter depends on Process to be measured. shows the transmitter located aboveDrain away from the transmitter Transmitter locationPiping SMV 3000 Transmitter General piping guidelines Installing flange adapter Installing 1/2 inch NPT Flange Adapter Installing RTD or Thermocouple Considerations CE Conformity Special Conditions EuropeWiring SMV 3000 Transmitter CE Conformity Special Conditions Europe SummaryFor the given probe type PolarityRefer to .2 CE Conformity Europe Notice for special ConditionsOptional meter Wiring connections TPS/TDC 3000 referenceWiring connections Step If input is from … Then…RTD Input Wiring Connections AWG American Wire Gauge or KCM Kilo Circular Mils bare or Green covered wireOptional lightning protection Ground Connection for Lightning ProtectionConduit seals and Hazardous Location Installations  Getting Started Introduction Off-line Configuration Procedures SCT Hardware Connections Off-line Versus On- line SMV ConfigurationEstablishing Communications SCT 3000 On-line Connections to Establishing On-line Communications with the SMV Making On-line Connections to Checking Communication Mode Firmware Version DE Communication ModeChanging Communication Mode Making Initial ChecksWrite Protect Option Want to change itModule for SMV 3000 transmitters Write Protect OptionSMV 3000 Transmitter User’s Manual  Configuration Introduction To Print On-line Manual and Help Topics Changing database parameters configuration About ConfigurationConfiguration Summary OverviewOverview Using the SCT for SMV 3000 Configuration Configuring the SMV 3000 with The SCTSMV Process Variable SCT Template Tab Card PV1 Priority Device ConfigurationBackground Device Data Fields General Configuration PV Type Selecting PVs for BroadcastIf You Select PV Type These PVs are Broadcast to Control SystemTo represent the output Background Analog Output SelectionDetermine which PV is desired as SMV Output Then Select…Line Filter Background DPConf Configuration PV1 Engineering UnitsEngineering Unit MeaningLRV and URV PV1 DP Range Values Output Conformity Background About Square Root OutputFlow 0utput Full MA dc Scale About Square Root Output Square Root DropoutDifferential Pressure % Full Scale Damping Background AP/GPConf Configuration PV2 Absolute PressureSTG170 Gauge PressurePressure reading Flow calculationPV2 AP/GP or SP Range Values LRV and URV Selecting PV3 Engineering Units TempConf Configuration PV3Engineering Unit Meaning Cold Junction Compensation Background Output Linearization Sensor Type Rated Temperature Range Limits Sensor TypeFault Detect Background PV3 Temperature Range Values LRV and URV Typical RTD Range ConfigurationCurrent Range Settings Range Settings After LRV is Changed to ZeroDamping Background FlowConf Configuration PV4 Pre-programmed Mass Flow Engineering Units for PV4 PV4 EngineeringPV4 Flow Upper Range Limit URL Range Values LRV and URV Lower Range Limit LRL and Upper Range Limit URL identifyAbout URL and LRL Typical Volumetric Flow Range Setting Values LRV and URV set the desired zero and span points for yourAbout LRV and URV M3/hDamping Low Flow Cutoff for PV4Graphic Representation of Sample Low Flow Cutoff Action Using Custom Engineering Units Using Custom Units for PV4 Flow MeasurementFlow Compensation Wizard Description Standard EquationDynamic Compensation Equation Primary ElementDynamic compensation flow equation for mass applications is Flow = NSaving, Downloading and Printing a Configuration File Saving, Downloading Printing a Configuration FileVerifying Flow Configuration Verify Flow Configuration Startup Introduction Startup Tasks About Startup Step ProceduresBAD PV displayed on TPS/TDC systems Background Analog Output Mode Procedure Running Output CheckProcedure Step Output Check Procedure for SMV Transmitters in DE modeOutput Check for SMV Transmitters in DE Mode FlowOutCal, for PV4Using Transmitter to Simulate PV Input Using SMV Transmitter in Input ModeAPInCal, for PV2 SMV Model SMA125 Start-up Procedure ProcedureStarting Up Transmitter Starting Up Transmitter SMV Draft Range Start-up Procedure Starting Up Transmitter SCT Black Operation Introduction Summary Procedure Accessing Operation DataIf you want to view… Select the SCT If you want to view… Select the SCT Window or Tab CardTempConf Background Analog and DE Mode Differences Changing Default Failsafe DirectionJumper on the main PWA of the electronics module Cutting Failsafe Jumper Main PWA Saving and Restoring SMV Configuration Database Saving and Restoring a DatabaseSection Contents  Maintenance IntroductionTopic See Preventive Maintenance Maintenance Routines And SchedulesInspecting and Cleaning Barrier Diaphragms Background Procedure22519 Prom number using the SCT See .2 in this manual for details Replacing Electronics Module or PromPlug-in Prom on the main PWA is uniquely characterized to Required Replacing Electronics Module or Prom104 SMV 3000 Transmitter User’s Manual If you are replacing the… Then… Main PCB If the new electronics module has the write protect Main PCB Replacing Meter Body Center Section Center section is supplied with a new matching PromMatching Prom Replacing Meter Body Center SectionSMV 3000 Transmitter User’s Manual 109 22519  Calibration Introduction About Calibration Using the SFC or SCT for Calibration Test Equipment RequiredCalibrating Analog Output Signal Using the SFCCalibrating PV1 and PV2 Range Values Typical PV1 or PV2 Range Calibration Hookup Resetting Calibration About Reset Accuracy for PV1 and PV2118 SMV 3000 Transmitter User’s Manual  Troubleshooting Introduction Diagnostics Troubleshooting Tools Troubleshooting Using the SCT You can clear fault conditionsDiagnostic Messages Diagnostic Messages Diagnostic Message Table HeadingsCritical Status Diagnostic Message Table Diagnostic Messages124 SMV 3000 Transmitter User’s Manual SMV 3000 Transmitter User’s Manual 125 Non-Critical Status Diagnostic Message Table Status TAG ID.# Corrects RST PV1SMV 3000 Transmitter User’s Manual 127 128 SMV 3000 Transmitter User’s Manual SMV 3000 Transmitter User’s Manual 129 130 SMV 3000 Transmitter User’s Manual Non-Critical Status Diagnostic Message Table Communication Status Message Table TAG no Illegal Response URV 3 . TAG ID Invalid RequestSMV 3000 Transmitter User’s Manual 133 Status TAG ID Wire RTD PV3 Informational Status Message TableSFC Diagnostic Message Table Page  Parts List Replacement Parts Part Identification138 SMV 3000 Transmitter User’s Manual SMV 3000 Electronics Housing Key Part Number Description Quantity Per UnitKey Parts Identification for Callouts in FigureQuantity Per Kit SMV 3000 Terminal Block Assembly Key Part NumberSMV 3000 Meter Body Description Quantity Per UnitQuantity Per Unit Flange Adapter Kits two heads K10 K11Process Head Kits one head with Viton head gasket K10 K13Part Number Description Reference Summary of Recommended Spare PartsSpares for Wiring Diagrams SMV Multivariable Transmitter Wiring Diagrams forUsing Mounting Bracket Type See Drawing Number148 SMV 3000 Transmitter User’s Manual Appendix Contents Appendix a PM/APM/HPM SMV 3000 Integration OverviewThis appendix includes these topics Purpose of this appendixDescription Definition Communications Link CompatibilityDE/ Digital Diagram Typical Integration HierarchySMV3000 Transmitter Data Exchange Functions Exchange of data over the bi-directional data path betweenSMV 3000 transmitter and the PM/APM/HPM is based on imaging Stimv IOP for each transmitter PV. This is done by mappingPoints per Stimv IOP SMV 3000 TransmittersFigure A-4 AI Point for Each Transmitter Input Four Points Per TransmitterBroadcast using the SCT Application. Table A-1 shows what PVs represent in the SMVSee Deconf parameter in subsection A.5 and Deconf Changes SMV PV NumberAbout Database Broadcast Installation Other Smartline transmitter. See in the PM/APM SmartlineMounting Assumptions Connection RuleFigure A-5 Connection Rule Example Configuration About Configuration Getting StartedBuilding Points Point Building RulesPED Entries Eudesc ParameterIf Process Variable Number is… Then base engineering unit is …Listed in Table A-5 Table A-5 PV Characterization Selections for SMV 3000 PVsSo the value is the same regardless of EU Mind, that the URL, LRL, URV, and LRV are displayed in baseURL Parameter If PED Deconf entry is …Then URL is … If Process Variable Number is… PV1 or PV2 Then Damping Value can be …Piuotdcf Parameter Cjtact Parameter After Point is BuiltGeneric Operations Detail Display Difference Operation NotesDatabase Mismatch Parameters Figure A-7 Example of Deconf Download Error Message Deconf ChangesTable A-10 Conversion Values for PV3 Temperature Conversion Multiplier Engineering Unit Conversion for PV4Conversion Offset Table A-12 Conversion Values for PV4 as Mass Flow Rate Conversion Offset Secondary Variable ReferenceProblem Status MessagesMessage Corrective Action170 SMV 3000 Transmitter User’s Manual Appendix B  SMV 3000 Configuration Record Sheet Appendix B- Configuration Record Sheet 1b. Static Pressure PV2 Configuration SectionSMV 3000 Transmitter User’s Manual 173 174 SMV 3000 Transmitter User’s Manual Appendix C -PV4 Flow Variable Equations Overview Reference Data SourcesStandard Flow Equation Example Air Through a Venturi 178 SMV 3000 Transmitter User’s Manual Example Superheated Steam Using an Averaging Pitot Tube Standard Flow Equation Dynamic Compensation Flow Equation Table C-3 Liquid Propane Configuration Example SMV 3000 Transmitter User’s Manual 183 184 SMV 3000 Transmitter User’s Manual Table C-4 Air Configuration Example Example Air186 SMV 3000 Transmitter User’s Manual SMV 3000 Transmitter User’s Manual 187 SMV Operation in a Steam Application Example Superheated SteamTable C-5 Superheated Steam Configuration Example 190 SMV 3000 Transmitter User’s Manual Dynamic Compensation Flow Equation Page SMV 3000 Smart Multivariable Transmitter # in User Sub-Section Description of Change Torque Table Process Head Bolts/Nuts ································ ··································· 34-SM-99-01 Addendum to 33-SM-25-02 03/04 Psi 03/04 34-SM-99-01 Addendum to 33-SM-25-02 Index Cont’d 194 SMV 3000 Transmitter User’s Manual SMV 3000 Transmitter User’s Manual 195 Industrial Automation and Control