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HP 510 Inkjet Large Format CH336A#B1K manual Service Station and Spittoon

Models: 510 Inkjet Large Format CH336A#B1K

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			Parts and Diagrams

Service Station and Spittoon

	Service Station and Spittoon

Reference	HP Part Number	Quantity	Description/Comments
on
Drawing

1	C7769-60374	1	Service Station/Aerosol Fan

2	0625-0018	2	Screw Plas 6-19 0.5 in

3	C7769-60165	1	Left Spittoon Assembly

HP DesignJets 500, 510 and 800 Series Printers Service Manual

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HP 510 Inkjet Large Format CH336A#B1K manual Service Station and Spittoon

Contents

HP DesignJets 500, 510 and 800 Series Large-Format Printers Safety Symbols HP DesignJets 500, 510 and 800 Series Large-Format Printers Purpose Using this ManualReadership Part Numbers Conventions Table of Contents Service Calibrations Service Tests and UtilitiesPrint Quality Parts and DiagramsRemoval and Installation Functional Overview Preventive MaintenanceGlossary Index Troubleshooting Introduction Guide to Troubleshooting the PrinterPerforming a Service Test on a Failed Assembly Troubleshooting System Error CodesPerforming the Necessary Service Calibrations Printer does not Power on Solving Print Quality ProblemsLine Sensor has Problems Detecting Media Cover Sensors are not WorkingTroubleshooting Paper-Axis Shutdowns Vacuum suction much lower at high altitudes Problems with the Vacuum FanBanding at variable extreme environmental conditions HP-GL/2 color differences in different HP DesignJet PrintersPriming Procedure Fails Check for ink Troubleshooting Does not Power up completely. The LED may flash in other Using the Power Switch LED to TroubleshootMean that there is a problem with the Printer Circumstances which are completely normal and this does notPage Using the Boot-Up Sequence to Troubleshoot Entering Service Menu at Power Up Only for Onsite Repair LED’s on the HP-GL/2 Accessory Card Using the Formatter/Accessory Card LEDs to TroubleshootLED’s on the Formatter Page Encoder Disk How to Detect Problems Related to the Encoder DiskSystem Error Codes System Error Codes Explanation Continuable and Non-Continuable Error CodesTo troubleshoot the problem Even though the customer can continue working with aSystem Error Codes Code Recovery Action Response Accessing the Error Log Utility Error Log UtilityFront panel will return to the previous screen To view information on another Error Code, press BackSystem Error Problem Description Corrective Action 0113 Electronics Module failure. The possible cause could be Error Only applicable to HP DesignJet 800 Series Error Only applicable to HP DesignJet 500 and 510 SeriesProblem Description Corrective Action System Error Replace the Ink Supply Station ⇒ 4110 5610 Front Panel Set-up menu / PS settings / Encoding / Binary 7104 7204 7904 8510 8613 Carriage-Axis shutdown Firmware ErrorInk Supplies Troubleshooting Ink Cartridges What are the Ink Supplies?Magenta and Yellow colors. The HP No.11 Ink Cartridges Contain 33cc of inkIdentifying the Components PrintheadsGeneral Information About the Ink Supplies Some General Precautions When Handling the Ink Supplies When Should You Replace the Ink Cartridges? When Should You Replace the Printheads? That the Printer is designed to provide, unless he replaces User can continue using the Printer even with the PrintheadWorn out Printhead Press the Enter key Obtaining Ink Cartridge InformationObtaining Printhead Information Front panel displays information on the selected Printhead Page Ink Cartridge Status While Replacing Ink Cartridge Status MessagesPrinthead Status Messages Printhead History Utility Accessing the Printhead History UtilityLog Printheads Errors Menu Back Enter Is the Printer Causing Repetitive Printhead Problems? Summary Is the User Replacing the Printheads too Early? Summary Ink Cartridge Error message Troubleshooting Repetitive Ink Cartridge MessagesInk Cartridge is leaking. In this case try the following Out of Ink messagePrinthead Error message Troubleshooting Repetitive Printhead Error MessagesExpiration message Order to determine the correct date, the Printer readsCode Explanation Printhead Error CodesSummary of Solving Ink Supplies Problems Service Tests Utilities Introduction Diagnostics Self TestPhone Support Initialization SequencesService Tests Diagnostics Order to enter the Service Utility Menu, please refer to Entering the Service Tests MenuInstructions on Page Ink Supply Station If this Test PASSES, do not Replace the INK Carriage Movement Normal Values Acceptable Values PWM Average 45 mm 65 mm Remove any media loaded and make sure that Pinch-Arms are Paper Advance TestLowered before performing this test Following message will be displayed If the test fails while checking the Paper-Axis Motor, thenYou will be able to determine exactly which component failed Service Utilities Entering the Service Utilities Menu Page After any change in the EEROM, switch the Printer OFF Eerom SetupSubsystems of the Printer If you want to select the Serial NumberB C D E F ES SG If you want to change the Font Type Counter for a component when it has not been replaced If you want to Reset the Usage CounterMenu Operation Turn Drive RollerCarriage will remain uncapped until another action e.g Unlock CarriagePrinter to normal operation. Make sure you leave Carriage in a locked position once the repair is completedPrime Tubes To a position where it can be replaced Service Tests and UtilitiesChange Cutter Change Ink Tubes Eerom Setup utility ⇒ Some of the parameters can be reset to zero by usingPrinter Information How to convert the Service ID into a calendar date Page Service Calibrations Service Calibrations Entering the Service Calibrations Menu Page Perform the Printhead Alignment as follows Printhead Alignment includes PPS CalibrationMake sure you use HP Bright White InkJet Paper Bond, HP Coated Paper, HP Heavy Coated Paper, HP High-Gloss PaperAligning printheads Please wait Make sure you load media before performing this calibration Color CalibrationCalibration error Press Enter to continue Menu Back Advance Calibration Job management menu Factory Advance Calibration Photo Paper or HP Bright White Inkjet Paper Do not use any other type of media apart from HP High GlossJob management menu Print Quality Print Quality Print Quality Troubleshooting ChecklistAccuracy Calibration Photo Paper or Bright White InkJet Paper when performingWhat is the Troubleshooting Procedure? How to Use the Troubleshooting ProcedureConsiderations for Using the Troubleshooting Procedure Performing the Troubleshooting ProcedureLoaded and takes several minutes to perform Printhead Alignment requires a few centimeters of PaperIgnore these solid bars Start Here Troubleshooting Procedure FlowchartWhat to Configure Configuration Setting Optimal Setting Color Consistency problems Solving Color Accuracy problemsLong Term Color Bleeding Glossy Papers There are Smears or Scratching on the Printed Media MediaParts and Diagrams Printer Support Printer Support Right Hand Cover Right Hand Cover Left Hand Cover Left Hand Cover Top Cover and Deflectors Top Cover and Deflectors Rollfeed Module Rollfeed Module Back Platen Assembly Back Platen Assembly Electronics Module Refer to the following page for more details Cooling fan orientation for the HP DesignJet 500 Printer Cooling FanSeries serial number MY857H307G and greater, and all HP DesignJet 510 Series Printers, is as shown belowPower Supply Power SupplyHP Part Number Quantity Description/Comments Drawing Power Supply Cutter Assemblies Cutter AssembliesCutter Assemblies Ink Delivery System Ink Delivery SystemInk Delivery System Service Station and Spittoon Service Station and SpittoonService Station and Spittoon Service Station Holder Service Station HolderService Station Holder Pinch-Wheel Assemblies Pinch-Wheel AssembliesPinch-Wheel Assemblies Scan-Axis Motor Scan-Axis MotorScan-Axis Motor Drive Roller Encoder Sensor Drive Roller Encoder SensorDrive Roller Encoder Sensor Print Platen Assembly Print Platen AssemblyPrint Platen Assembly Carriage Assembly Carriage AssemblyCarriage Assembly Vacuum Fan Parts and DiagramsVacuum Fan Vacuum Fan Interconnect Cable Interconnect CableInterconnect Cable Paper-Axis Motor Paper-Axis MotorPaper-Axis Motor Drive Roller Drive RollerDrive Roller Miscellaneous Items Miscellaneous ItemsRemoval and Installation Safety Precautions Required Tools Electrostatic Discharge ESD PrecautionsScrew Types Removal Left Hand CoverPage Remove 1 T-20 screw Type F from Right Hand CoverBack of the Right Hand Cover Page Front Panel Window and Top Cover Media Deflectors Switch off the printer and remove the power cordPage Left End Roll-Feed Switch off the printer and remove the power cordPage Right End Roll-Feed Removal and Installation Remove Right Hand Roll-Feed Back Platen Page Media Sensor Remove the LAN Card Cover from FormatterBack of the Left Hand Cover LAN Card Page Release SpittoonRemove the Left Hand Cover Refer Electronics ModuleDisconnect ALL the cables from Loosen Only Installing the Electronics Module Disconnect Power SupplyPage Scan-Axis Motor Assembly Page Installing the Scan-Axis Motor Select the Change Cutter option Cutter AssemblyFrom the Front Panel Menu Open the WindowLeft Encoder Holder Page Cutter Bushing Remove the Cutter from its position Cutter Guide BracketPage Drive Roller Encoder Sensor Page Trailing Cable Page Page Page Page Page Page Installing the Trailing Cable Ink Supply Station Assembly must be removed Assembly that includesInstalled together ISS is a completeRemove the Right Hand Cover Refer Interconnect PCADisconnect all the cables connected to Interconnect PCAPage Service Station and Aerosol Fan Page Installing the Service Station/Aerosol Fan Cutter Guide Print Platen Service Station Holder Page Interconnect Cable Ink Supply Tubes Page Page Page Vacuum Fan Page Pinch-Arm Pinch-Arm Mechanism Page Pinch-Arm Lever Page Raise the Media Lever Pinch-Arm SensorPage Page Fork Idler, Tensioner and Idler Pulley Page Encoder Strip Release Carriage Assembly Including Belt Page Page Page Page Installing the Carriage Assembly Paper-Axis Motor Page Drive Roller Page Page Page Page Page Gear Assemblies Page Preventive Maintenance Preventive Maintenance Scheduled Maintenance Cleaning the Drive Roller/Print PlatenLevel of Printer Usage Scan-Axis Maintenance Functional Overview Total there are 12 SKUs. They are detailed as follows SKU OverviewFunctional Overview Hardware Description Electrical SystemPage Power Supply Connector to Main PCA Power Switch Housing Power Supply Unit PSUVoltage Maximum Output Systems Front PanelInk Supply Station ISS Ink Delivery System IDS10-9 Tubes System ISS Crane Clips Carriage Crane Tubes AssemblyService Station Ansi size DefaultApplication CentronicsMatte MarginInput/output Inked areaPen RasterPlaten Printing areaAbout this Edition Large-Format Printers Index Page Page