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HP 510 Inkjet Large Format CH336A#B1K manual SKU Overview

Models: 510 Inkjet Large Format CH336A#B1K

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Functional Overview

Introduction

This Chapter contains a simplified description of the HP DesignJet 500/510/800 Printer circuits and mechanical functions. Mechanical and Printed Circuit Assembly (PCA) overviews present a functional description of how the Printer operates.

SKU Overview

In total there are 12 SKUs. They are detailed as follows:

	Windows	Windows
	HP DesignJet 500	HP DesignJet 500PS


Part Number	24" Model - C7769B	24" Model - C7769C
	42" Model - C7770B	42" Model - C7770C

Resolution	1200 x 600 dpi	1200 x 600 dpi

Languages	Raster Data Only	MAC/WIN PostScript RIP
	HPGL/2 Upgrade (still 600 dpi)

Memory	16 MB (no expansion needed)	16 MB (no expansion needed)

Hard Disk	Not available	Not available

Network Card	Option	Option

Formatter	Option	Option


	Windows	Windows
	HP DesignJet 510	HP DesignJet 510PS


Part Number	24" Model - CH336A	24" Model - CJ996A
	42" Model - CH337A	42" Model - CJ997A

Resolution	2400 x 1200 dpi (Super Best)	2400 x 1200 dpi (Super Best)

Languages	HPGL/2	HPGL/2

Memory	160 MB (expandable to 416MB)	160 MB (expandable to 416MB)

Hard Disk	Not available	Not available

Network Card	Option	Option

Formatter	Standard	Standard


	Power CAD	GA
	HP DesignJet 800	HP DesignJet 800PS


Part Number	24" Model - C7779B	24" Model - C7779C
	42" Model - C7780B	42" Model - C7780C

10-2	HP DesignJets 500, 510 and 800 Series Printers Service Manual

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HP 510 Inkjet Large Format CH336A#B1K manual SKU Overview, Total there are 12 SKUs. They are detailed as follows

Contents

HP DesignJets 500, 510 and 800 Series Large-Format Printers Safety Symbols HP DesignJets 500, 510 and 800 Series Large-Format Printers Readership Part Numbers Using this ManualPurpose Conventions Table of Contents Service Tests and Utilities Service CalibrationsParts and Diagrams Print QualityRemoval and Installation Glossary Index Preventive MaintenanceFunctional Overview Troubleshooting Guide to Troubleshooting the Printer IntroductionPerforming the Necessary Service Calibrations Troubleshooting System Error CodesPerforming a Service Test on a Failed Assembly Line Sensor has Problems Detecting Media Solving Print Quality ProblemsPrinter does not Power on Cover Sensors are not WorkingTroubleshooting Paper-Axis Shutdowns Problems with the Vacuum Fan Vacuum suction much lower at high altitudesHP-GL/2 color differences in different HP DesignJet Printers Banding at variable extreme environmental conditionsPriming Procedure Fails Check for ink Troubleshooting Mean that there is a problem with the Printer Using the Power Switch LED to TroubleshootDoes not Power up completely. The LED may flash in other Circumstances which are completely normal and this does notPage Using the Boot-Up Sequence to Troubleshoot Entering Service Menu at Power Up Only for Onsite Repair LED’s on the Formatter Using the Formatter/Accessory Card LEDs to TroubleshootLED’s on the HP-GL/2 Accessory Card Page How to Detect Problems Related to the Encoder Disk Encoder DiskSystem Error Codes To troubleshoot the problem Continuable and Non-Continuable Error CodesSystem Error Codes Explanation Even though the customer can continue working with aSystem Error Codes Code Recovery Action Response Error Log Utility Accessing the Error Log UtilityTo view information on another Error Code, press Back Front panel will return to the previous screenSystem Error Problem Description Corrective Action 0113 Electronics Module failure. The possible cause could be Error Only applicable to HP DesignJet 500 and 510 Series Error Only applicable to HP DesignJet 800 SeriesProblem Description Corrective Action System Error Replace the Ink Supply Station ⇒ 4110 5610 Front Panel Set-up menu / PS settings / Encoding / Binary 7104 7204 7904 8510 Carriage-Axis shutdown Firmware Error 8613Ink Supplies Troubleshooting Magenta and Yellow colors. The HP No.11 Ink Cartridges What are the Ink Supplies?Ink Cartridges Contain 33cc of inkPrintheads Identifying the ComponentsGeneral Information About the Ink Supplies Some General Precautions When Handling the Ink Supplies When Should You Replace the Ink Cartridges? When Should You Replace the Printheads? Worn out Printhead User can continue using the Printer even with the PrintheadThat the Printer is designed to provide, unless he replaces Obtaining Ink Cartridge Information Press the Enter keyObtaining Printhead Information Front panel displays information on the selected Printhead Page Ink Cartridge Status Messages Ink Cartridge Status While ReplacingPrinthead Status Messages Accessing the Printhead History Utility Printhead History UtilityLog Printheads Errors Menu Back Enter Is the Printer Causing Repetitive Printhead Problems? Summary Is the User Replacing the Printheads too Early? Summary Ink Cartridge is leaking. In this case try the following Troubleshooting Repetitive Ink Cartridge MessagesInk Cartridge Error message Out of Ink messageExpiration message Troubleshooting Repetitive Printhead Error MessagesPrinthead Error message Order to determine the correct date, the Printer readsPrinthead Error Codes Code ExplanationSummary of Solving Ink Supplies Problems Service Tests Utilities Phone Support Diagnostics Self TestIntroduction Initialization SequencesService Tests Diagnostics Instructions on Entering the Service Tests MenuOrder to enter the Service Utility Menu, please refer to Page Ink Supply Station If this Test PASSES, do not Replace the INK Carriage Movement Normal Values Acceptable Values PWM Average 45 mm 65 mm Lowered before performing this test Paper Advance TestRemove any media loaded and make sure that Pinch-Arms are If the test fails while checking the Paper-Axis Motor, then Following message will be displayedYou will be able to determine exactly which component failed Service Utilities Entering the Service Utilities Menu Page Subsystems of the Printer Eerom SetupAfter any change in the EEROM, switch the Printer OFF If you want to select the Serial NumberB C D E F ES SG If you want to change the Font Type If you want to Reset the Usage Counter Counter for a component when it has not been replacedMenu Turn Drive Roller OperationPrinter to normal operation. Make sure you leave Unlock CarriageCarriage will remain uncapped until another action e.g Carriage in a locked position once the repair is completedPrime Tubes Change Cutter Service Tests and UtilitiesTo a position where it can be replaced Change Ink Tubes Printer Information Some of the parameters can be reset to zero by usingEerom Setup utility ⇒ How to convert the Service ID into a calendar date Page Service Calibrations Service Calibrations Entering the Service Calibrations Menu Page Make sure you use HP Bright White InkJet Paper Bond, HP Printhead Alignment includes PPS CalibrationPerform the Printhead Alignment as follows Coated Paper, HP Heavy Coated Paper, HP High-Gloss PaperAligning printheads Please wait Color Calibration Make sure you load media before performing this calibrationCalibration error Press Enter to continue Menu Back Advance Calibration Job management menu Factory Advance Calibration Do not use any other type of media apart from HP High Gloss Photo Paper or HP Bright White Inkjet PaperJob management menu Print Quality Print Quality Troubleshooting Checklist Print QualityPhoto Paper or Bright White InkJet Paper when performing Accuracy CalibrationConsiderations for Using the Troubleshooting Procedure How to Use the Troubleshooting ProcedureWhat is the Troubleshooting Procedure? Performing the Troubleshooting ProcedurePrinthead Alignment requires a few centimeters of Paper Loaded and takes several minutes to performIgnore these solid bars Troubleshooting Procedure Flowchart Start HereWhat to Configure Configuration Setting Optimal Setting Long Term Color Bleeding Glossy Papers Solving Color Accuracy problemsColor Consistency problems Media There are Smears or Scratching on the Printed MediaParts and Diagrams Printer Support Printer Support Right Hand Cover Right Hand Cover Left Hand Cover Left Hand Cover Top Cover and Deflectors Top Cover and Deflectors Rollfeed Module Rollfeed Module Back Platen Assembly Back Platen Assembly Electronics Module Refer to the following page for more details Series serial number MY857H307G and greater, and all Cooling FanCooling fan orientation for the HP DesignJet 500 Printer HP DesignJet 510 Series Printers, is as shown belowHP Part Number Quantity Description/Comments Drawing Power SupplyPower Supply Power Supply Cutter Assemblies Cutter AssembliesCutter Assemblies Ink Delivery System Ink Delivery SystemInk Delivery System Service Station and Spittoon Service Station and SpittoonService Station and Spittoon Service Station Holder Service Station HolderService Station Holder Pinch-Wheel Assemblies Pinch-Wheel AssembliesPinch-Wheel Assemblies Scan-Axis Motor Scan-Axis MotorScan-Axis Motor Drive Roller Encoder Sensor Drive Roller Encoder SensorDrive Roller Encoder Sensor Print Platen Assembly Print Platen AssemblyPrint Platen Assembly Carriage Assembly Carriage AssemblyCarriage Assembly Vacuum Fan Parts and DiagramsVacuum Fan Vacuum Fan Interconnect Cable Interconnect CableInterconnect Cable Paper-Axis Motor Paper-Axis MotorPaper-Axis Motor Drive Roller Drive RollerDrive Roller Miscellaneous Items Miscellaneous ItemsRemoval and Installation Safety Precautions Electrostatic Discharge ESD Precautions Required ToolsScrew Types Left Hand Cover RemovalPage Back of the Right Hand Cover Right Hand CoverRemove 1 T-20 screw Type F from Page Front Panel Window and Top Cover Switch off the printer and remove the power cord Media DeflectorsPage Switch off the printer and remove the power cord Left End Roll-FeedPage Right End Roll-Feed Removal and Installation Remove Right Hand Roll-Feed Back Platen Page Media Sensor Back of the Left Hand Cover FormatterRemove the LAN Card Cover from LAN Card Page Spittoon ReleaseDisconnect ALL the cables from Electronics ModuleRemove the Left Hand Cover Refer Loosen Only Installing the Electronics Module Power Supply DisconnectPage Scan-Axis Motor Assembly Page Installing the Scan-Axis Motor From the Front Panel Menu Cutter AssemblySelect the Change Cutter option Open the WindowLeft Encoder Holder Page Cutter Bushing Cutter Guide Bracket Remove the Cutter from its positionPage Drive Roller Encoder Sensor Page Trailing Cable Page Page Page Page Page Page Installing the Trailing Cable Ink Supply Station Installed together Assembly that includesAssembly must be removed ISS is a completeDisconnect all the cables connected to Interconnect PCARemove the Right Hand Cover Refer Interconnect PCAPage Service Station and Aerosol Fan Page Installing the Service Station/Aerosol Fan Cutter Guide Print Platen Service Station Holder Page Interconnect Cable Ink Supply Tubes Page Page Page Vacuum Fan Page Pinch-Arm Pinch-Arm Mechanism Page Pinch-Arm Lever Page Pinch-Arm Sensor Raise the Media LeverPage Page Fork Idler, Tensioner and Idler Pulley Page Encoder Strip Release Carriage Assembly Including Belt Page Page Page Page Installing the Carriage Assembly Paper-Axis Motor Page Drive Roller Page Page Page Page Page Gear Assemblies Page Preventive Maintenance Preventive Maintenance Level of Printer Usage Cleaning the Drive Roller/Print PlatenScheduled Maintenance Scan-Axis Maintenance Functional Overview SKU Overview Total there are 12 SKUs. They are detailed as followsFunctional Overview Electrical System Hardware DescriptionPage Power Supply Unit PSU Power Supply Connector to Main PCA Power Switch HousingFront Panel Voltage Maximum Output SystemsInk Delivery System IDS Ink Supply Station ISS10-9 Tubes Assembly Tubes System ISS Crane Clips Carriage CraneService Station Application DefaultAnsi size CentronicsInput/output MarginMatte Inked areaPlaten RasterPen Printing areaAbout this Edition Large-Format Printers Index Page Page