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HP 510 Inkjet Large Format CH336A#B1K manual

Models: 510 Inkjet Large Format CH336A#B1K

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Removal and Installation

6. Remove all the Printheads.

7. Loosen 1 T-8 screw that secures the Tubes to the Carriage.

Unclip	8. Unclip the Tubes from the Carriage
	and lift up.

HP DesignJets 500, 510 and 800 Series Printers Service Manual

8-41

Image 208

HP 510 Inkjet Large Format CH336A#B1K manual

Contents

HP DesignJets 500, 510 and 800 Series Large-Format Printers Safety Symbols HP DesignJets 500, 510 and 800 Series Large-Format Printers Purpose Using this ManualReadership Part Numbers Conventions Table of Contents Service Tests and Utilities Service CalibrationsParts and Diagrams Print QualityRemoval and Installation Functional Overview Preventive MaintenanceGlossary Index Troubleshooting Guide to Troubleshooting the Printer IntroductionPerforming a Service Test on a Failed Assembly Troubleshooting System Error CodesPerforming the Necessary Service Calibrations Solving Print Quality Problems Printer does not Power onLine Sensor has Problems Detecting Media Cover Sensors are not WorkingTroubleshooting Paper-Axis Shutdowns Problems with the Vacuum Fan Vacuum suction much lower at high altitudesHP-GL/2 color differences in different HP DesignJet Printers Banding at variable extreme environmental conditionsPriming Procedure Fails Check for ink Troubleshooting Using the Power Switch LED to Troubleshoot Does not Power up completely. The LED may flash in otherMean that there is a problem with the Printer Circumstances which are completely normal and this does notPage Using the Boot-Up Sequence to Troubleshoot Entering Service Menu at Power Up Only for Onsite Repair LED’s on the HP-GL/2 Accessory Card Using the Formatter/Accessory Card LEDs to TroubleshootLED’s on the Formatter Page How to Detect Problems Related to the Encoder Disk Encoder DiskSystem Error Codes Continuable and Non-Continuable Error Codes System Error Codes ExplanationTo troubleshoot the problem Even though the customer can continue working with aSystem Error Codes Code Recovery Action Response Error Log Utility Accessing the Error Log UtilityTo view information on another Error Code, press Back Front panel will return to the previous screenSystem Error Problem Description Corrective Action 0113 Electronics Module failure. The possible cause could be Error Only applicable to HP DesignJet 500 and 510 Series Error Only applicable to HP DesignJet 800 SeriesProblem Description Corrective Action System Error Replace the Ink Supply Station ⇒ 4110 5610 Front Panel Set-up menu / PS settings / Encoding / Binary 7104 7204 7904 8510 Carriage-Axis shutdown Firmware Error 8613Ink Supplies Troubleshooting What are the Ink Supplies? Ink CartridgesMagenta and Yellow colors. The HP No.11 Ink Cartridges Contain 33cc of inkPrintheads Identifying the ComponentsGeneral Information About the Ink Supplies Some General Precautions When Handling the Ink Supplies When Should You Replace the Ink Cartridges? When Should You Replace the Printheads? That the Printer is designed to provide, unless he replaces User can continue using the Printer even with the PrintheadWorn out Printhead Obtaining Ink Cartridge Information Press the Enter keyObtaining Printhead Information Front panel displays information on the selected Printhead Page Ink Cartridge Status Messages Ink Cartridge Status While ReplacingPrinthead Status Messages Accessing the Printhead History Utility Printhead History UtilityLog Printheads Errors Menu Back Enter Is the Printer Causing Repetitive Printhead Problems? Summary Is the User Replacing the Printheads too Early? Summary Troubleshooting Repetitive Ink Cartridge Messages Ink Cartridge Error messageInk Cartridge is leaking. In this case try the following Out of Ink messageTroubleshooting Repetitive Printhead Error Messages Printhead Error messageExpiration message Order to determine the correct date, the Printer readsPrinthead Error Codes Code ExplanationSummary of Solving Ink Supplies Problems Service Tests Utilities Diagnostics Self Test IntroductionPhone Support Initialization SequencesService Tests Diagnostics Order to enter the Service Utility Menu, please refer to Entering the Service Tests MenuInstructions on Page Ink Supply Station If this Test PASSES, do not Replace the INK Carriage Movement Normal Values Acceptable Values PWM Average 45 mm 65 mm Remove any media loaded and make sure that Pinch-Arms are Paper Advance TestLowered before performing this test If the test fails while checking the Paper-Axis Motor, then Following message will be displayedYou will be able to determine exactly which component failed Service Utilities Entering the Service Utilities Menu Page Eerom Setup After any change in the EEROM, switch the Printer OFFSubsystems of the Printer If you want to select the Serial NumberB C D E F ES SG If you want to change the Font Type If you want to Reset the Usage Counter Counter for a component when it has not been replacedMenu Turn Drive Roller OperationUnlock Carriage Carriage will remain uncapped until another action e.gPrinter to normal operation. Make sure you leave Carriage in a locked position once the repair is completedPrime Tubes To a position where it can be replaced Service Tests and UtilitiesChange Cutter Change Ink Tubes Eerom Setup utility ⇒ Some of the parameters can be reset to zero by usingPrinter Information How to convert the Service ID into a calendar date Page Service Calibrations Service Calibrations Entering the Service Calibrations Menu Page Printhead Alignment includes PPS Calibration Perform the Printhead Alignment as followsMake sure you use HP Bright White InkJet Paper Bond, HP Coated Paper, HP Heavy Coated Paper, HP High-Gloss PaperAligning printheads Please wait Color Calibration Make sure you load media before performing this calibrationCalibration error Press Enter to continue Menu Back Advance Calibration Job management menu Factory Advance Calibration Do not use any other type of media apart from HP High Gloss Photo Paper or HP Bright White Inkjet PaperJob management menu Print Quality Print Quality Troubleshooting Checklist Print QualityPhoto Paper or Bright White InkJet Paper when performing Accuracy CalibrationHow to Use the Troubleshooting Procedure What is the Troubleshooting Procedure?Considerations for Using the Troubleshooting Procedure Performing the Troubleshooting ProcedurePrinthead Alignment requires a few centimeters of Paper Loaded and takes several minutes to performIgnore these solid bars Troubleshooting Procedure Flowchart Start HereWhat to Configure Configuration Setting Optimal Setting Color Consistency problems Solving Color Accuracy problemsLong Term Color Bleeding Glossy Papers Media There are Smears or Scratching on the Printed MediaParts and Diagrams Printer Support Printer Support Right Hand Cover Right Hand Cover Left Hand Cover Left Hand Cover Top Cover and Deflectors Top Cover and Deflectors Rollfeed Module Rollfeed Module Back Platen Assembly Back Platen Assembly Electronics Module Refer to the following page for more details Cooling Fan Cooling fan orientation for the HP DesignJet 500 PrinterSeries serial number MY857H307G and greater, and all HP DesignJet 510 Series Printers, is as shown belowPower Supply Power SupplyHP Part Number Quantity Description/Comments Drawing Power Supply Cutter Assemblies Cutter AssembliesCutter Assemblies Ink Delivery System Ink Delivery SystemInk Delivery System Service Station and Spittoon Service Station and SpittoonService Station and Spittoon Service Station Holder Service Station HolderService Station Holder Pinch-Wheel Assemblies Pinch-Wheel AssembliesPinch-Wheel Assemblies Scan-Axis Motor Scan-Axis MotorScan-Axis Motor Drive Roller Encoder Sensor Drive Roller Encoder SensorDrive Roller Encoder Sensor Print Platen Assembly Print Platen AssemblyPrint Platen Assembly Carriage Assembly Carriage AssemblyCarriage Assembly Vacuum Fan Parts and DiagramsVacuum Fan Vacuum Fan Interconnect Cable Interconnect CableInterconnect Cable Paper-Axis Motor Paper-Axis MotorPaper-Axis Motor Drive Roller Drive RollerDrive Roller Miscellaneous Items Miscellaneous ItemsRemoval and Installation Safety Precautions Electrostatic Discharge ESD Precautions Required ToolsScrew Types Left Hand Cover RemovalPage Remove 1 T-20 screw Type F from Right Hand CoverBack of the Right Hand Cover Page Front Panel Window and Top Cover Switch off the printer and remove the power cord Media DeflectorsPage Switch off the printer and remove the power cord Left End Roll-FeedPage Right End Roll-Feed Removal and Installation Remove Right Hand Roll-Feed Back Platen Page Media Sensor Remove the LAN Card Cover from FormatterBack of the Left Hand Cover LAN Card Page Spittoon ReleaseRemove the Left Hand Cover Refer Electronics ModuleDisconnect ALL the cables from Loosen Only Installing the Electronics Module Power Supply DisconnectPage Scan-Axis Motor Assembly Page Installing the Scan-Axis Motor Cutter Assembly Select the Change Cutter optionFrom the Front Panel Menu Open the WindowLeft Encoder Holder Page Cutter Bushing Cutter Guide Bracket Remove the Cutter from its positionPage Drive Roller Encoder Sensor Page Trailing Cable Page Page Page Page Page Page Installing the Trailing Cable Ink Supply Station Assembly that includes Assembly must be removedInstalled together ISS is a completeInterconnect PCA Remove the Right Hand Cover ReferDisconnect all the cables connected to Interconnect PCAPage Service Station and Aerosol Fan Page Installing the Service Station/Aerosol Fan Cutter Guide Print Platen Service Station Holder Page Interconnect Cable Ink Supply Tubes Page Page Page Vacuum Fan Page Pinch-Arm Pinch-Arm Mechanism Page Pinch-Arm Lever Page Pinch-Arm Sensor Raise the Media LeverPage Page Fork Idler, Tensioner and Idler Pulley Page Encoder Strip Release Carriage Assembly Including Belt Page Page Page Page Installing the Carriage Assembly Paper-Axis Motor Page Drive Roller Page Page Page Page Page Gear Assemblies Page Preventive Maintenance Preventive Maintenance Scheduled Maintenance Cleaning the Drive Roller/Print PlatenLevel of Printer Usage Scan-Axis Maintenance Functional Overview SKU Overview Total there are 12 SKUs. They are detailed as followsFunctional Overview Electrical System Hardware DescriptionPage Power Supply Unit PSU Power Supply Connector to Main PCA Power Switch HousingFront Panel Voltage Maximum Output SystemsInk Delivery System IDS Ink Supply Station ISS10-9 Tubes Assembly Tubes System ISS Crane Clips Carriage CraneService Station Default Ansi sizeApplication CentronicsMargin MatteInput/output Inked areaRaster PenPlaten Printing areaAbout this Edition Large-Format Printers Index Page Page