HP RC3000 2.0 INSTALLATION

RC3000 Antenna Controller

Chapter 2

Installation

2.0 INSTALLATION

Proper installation is important if the full capability and accuracy of the RC3000 is to be realized. The procedures that follow will insure the optimum level of performance from all sensors and the system in general.

Installation will be more efficient if each step in the physical installation and calibration be performed in the order in which it appears in the following schedule. Each step is referenced to a particular section of this manual, and should be checked off as it is completed. Coordination between the mount manufacturer, vehicle integrator and end user is required. Some steps are applicable only if the tracking or remote control options were purchased with the unit. The installation procedures are written to cover the most common mount installations. Some steps are slightly different according to the type of mount the RC3000 is interfacing to (see appendix B). Installation requires basic operational knowledge of the RC3000. Please review chapter 3 for information on how to navigate the RC3000’s screens and how to enter data.

SECTION	ACTION	COMPLETE
	2.1 Equipment Mounting
2.1.1	RC3000 Antenna Controller
2.1.2	GPS Receiver
2.1.3	Fluxgate Compass
2.1.4	Inclinometer
	2.2 Electrical Connections
2.2.1	Power Entry
2.2.2	Motor Drive
2.2.3	Drive Sense
2.2.4	Limit Switches
2.2.5	Signal Strength
2.2.6	Navigation Sensors
2.2.7	Accessories
2.2.8	RF Autopeak
2.2.9	Hand Held Remote
2.2.10	Pulse Sensors
2.2.11	PC Remote Control
2.2.12	Waveguide Switch
2.2.13	Resolver Inputs
	2.3 Initial Configuration
2.3.1	Software Initialization
2.3.2	Elevation Calibration
2.3.3	Azimuth Calibration
2.3.4	Polarization Calibration
2.3.5	Fast/Slow Motor Speed
2.3.6	Pulse Sensor Checkout
2.3.7	Drive System Checkout
2.3.8	Navigation Sensor Communication
	2.4 Final Calibration
2.4.1	Compass Calibration
2.4.2	Azimuth and Elevation Alignment
2.4.3	Signal Strength Adjustment
2.4.4	Pulse Scale Factors
2.4.5	Miscellaneous Adjustments
2.4.6	Mechanizing Automatic Locate

17

Contents

Contents subject to change 1 December RESEARCH CONCEPTS INC 5420 Martindale Road Shawnee, Kansas 66218-9680USA Page REVISION HISTORY WARRANTY INFORMATION REPAIR RETURN INFORMATION TABLE OF CONTENTS 1.2 RC3000 FEATURES 1.3 THEORY OF OPERATION 1.3.1 Controller Description 1.3.2 System Interface Requirements 3.0 DETAILED OPERATION 3.1.3 Data Entry 3.2.2 Menu Mode 3.4 ALARM DISPLAYS 5.0 DRAWINGS & SCHEMATICS APPENDIX A - EXPERT ACCESS / RESET DEFAULTS CODE APPENDIX B - MOUNT SPECIFIC DATA APPENDIX C - DC MOTOR CONTROLLER Page 1.0 INTRODUCTION 1.1 Manual Organization MANUAL CONVENTIONS 1.2 RC3000 Features Software Configuration Mount Manufacturer/Model # As of December 2005, the RC3000 supported over 80 different mount models Navigation Sensor Options Tracking Options 1.3 Theory of Operation 1.3.1 Controller Description 1.3.2 System Interface Requirements 1.3.3 Operational Overview Programming Group Functions 1.3.4 Antenna Pointing Solution Page 1.3.5 Timekeeping 1.3.6 Drive System Jam and Runaway Sensing Anti-Reversal Automatic Movements 1.3.7 Polarization Control 1.3.8 Magnetic Variation 1.3.9 System Performance 1.4 Specifications 2.0 INSTALLATION 2.1 Equipment Mounting 2.1.1 RC3000 Antenna Controller 2.1.2 GPS Receiver 2.1.3 Fluxgate Compass Page 2.1.4 Electronic Clinometer Page 2.2 Electrical Connections 2.2.1 Power Entry 2.2.2 Motor Drive 2.2.3 Drive Sense 2.2.4 Limit Switches 2.2.5 Signal Strength 2.2.6 Navigation Sensors 2.2.7 Accessories 2.2.8 RF Autopeak 2.2.9 Hand Held Remote Page 2.2.10 Pulse Sensors Page Page 2.2.11 Remote Control 2.2.12 Waveguide Switch 2.2.13 Resolver Inputs 2.3 Initial Configuration 2.3.1 Software Initialization Page 2.3.2 Elevation Calibration Page Page STEP 5. Up Limit Confirmation STEP 6. Software Elevation Limits 2.3.3 Azimuth Calibration Page Page 2.3.4 Polarization Calibration Page Page 2.3.5 Fast/Slow Motor Speed 2.3.6 Pulse Sensor Checkout 2.3.7 Drive System Checkout 2.3.8 Navigation Sensor Communication 2.4 Final Calibration 2.4.1 Compass Calibration 2.4.2 Azimuth and Elevation Alignment Elevation Alignment Azimuth Alignment 2.4.3 Signal Strength Adjustment 2.4.3.1 L-BandPower Detector 2.4.3.2 Signal Strength Channel 2.4.3.3 Signal Strength Channel Calibration 2.4.3.4 Amplifier Gain vs. Frequency Characterization 2.4.4 Pulse Scale Factors SCALE FACTOR FOR RESOLVER SYSTEMS 2.4.5 Operational Presets 2.4.6 Miscellaneous Adjustments 2.4.7 Mechanizing Automatic Locates 3.0DETAILED OPERATION 3.1Operation Overview 3.1.1 Modes 3.1.2 Keypad Usage Page 3.1.3 Data Entry 3.1.4 Display Layout 3.2 Operating Group 3.2.1 Manual Mode SS1/SS2/RF: SPD: SAT: TIME DISPLAY 3.2.1.1 Heading Fix 3.2.1.2 Waveguide Switch 3.2.2 Menu Mode 3.2.2.1 Deploy 3.2.2.2 Stow 3.2.2.3 Locate Page Page Page Page Page Page Page 3.2.2.4 Store 3.2.2.5 Recall 3.2.2.6 Delete 3.2.2.7 Position GPS Lat/Lon Page 3.2.2.8 Settings 3.2.2.9 Track 3.2.2.10 Remote 3.2.2.11 VSAT Mode VSAT MODE OPERATION LOCATE STOW MANUAL EXITING VSAT MODE 3.3 Programming Group 3.3.1 Configuration Mode Page 3.3.1.1 NORMAL ACCESS ITEMS LOC#: <SCR> THRU LIST, <ENTER> TO MODIFY DATA NAME: ENTER <ALPHANUMERIC> LOC NAME LAT: Page 3.3.1.2 INSTALLATION ACCESS ITEMS Page RES: REV:0 RES: ELEV RESOLVER OFFSET<+/-300.00DEGREES REV: ELEV RESOLVER<0-NORMAL 1-REVERSED REF_V: SET REFERENCE VOLTAGE <1.00 - 4.00 CCW: SET CCW LIMIT <0 TO 360 DEGREES CW: SET CW LIMIT <0 TO 360 DEGREES RES: AZIM RESOLVER OFFSET<+/-300.00DEGREES REF_V: SET REFERENCE VOLTAGE <2.00 - 3.00 POL OFFSET <-90.0/+90.0DEGREES TYPE: <1>CIRCULAR <2>SINGLE <3>DUAL RF LOCK: <0-NONE 1-1HI 2-1LO 3-2HI 4-2LO SS1 LOCK: LOCK TYPE <0>NONE <1>HI <2>LO SS2 LOCK: Page SCAN_TH: SCAN THRESHOLD <0-999 3.3.1.3 Super-UserAccess Items FAST/SLOW: SET THRESHOLD <0.0-10.0DEGREES MAX ERROR: SET MAXIMUM ERROR <0.01 - 1.00 DEGREES COAST: SCALE: AZIM SCALE FACTOR <1-32767PULSES/RADIAN AZIM CW PULSE LIMIT <0 - 65535 AZIM CCW PULSE LIMIT <0 - 32768 SET THRESHOLD <0 - 999 PULSES JAM SLOP: SET JAM SLOP <0 - 1023 RUN SLOP: SET RUNAWAY SLOP <0-1023 FAST DEADBAND: Page RETRY: ELEV SCALE FACTOR<1-32767PULSES/RADIAN ELEV UP PULSE LIMIT <100 - 65535 ELEV DOWN PULSE LIMIT <100 - 65535 Page AZ_STW: AZIMUTH STOW <-180.0/180.0 EL_STW: ELEVATION STOW <-90.0/90.0 PL_STW: AZ #: MOVE # AZIM <-180.0/180.0 EL #: MOVE # ELEV <-90.0/90.0 PL #: 3.3.2 Maintenance Items 3.3.2.1 Analog to Digital Voltage 3.3.2.2 Drive Error Resets 3.3.2.3 Time Maintenance 1-DATE ENTER DATE DD.MM.YY 2-TIME ENTER TIME HH.MM.SS 3-SYNCH 3.3.2.4 Signal Strength Offset Calculator 3.3.2.5 Limits Maintenance 3.3.2.6 GPS Serial Port Diagnostics 3.3.2.7 Fluxgate Serial Port Diagnostics 3.3.2.8 MOVETO 3.3.2.9 Fluxgate Calibration Procedure 3.3.2.10 Shake 3.3.2.11 Configuration Item Record 3.4 Alarm Displays AZ/EL OPTIONS TIME/DATE TRACK CONFIG 4.0 TROUBLESHOOTING 4.1 Limit Switches 4.2 Motor Drive 4.3 Automatic Movements 4.4 GPS 4.5 Fluxgate Compass 5.0 DRAWINGS & SCHEMATICS