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F-17

F-17

 

TROUBLESHOOTING & REPAIR

 

 

TROUBLESHOOTING GUIDE

Observe Safety Guidelines

 

 

detailed in the beginning of this manual.

PROBLEMS

POSSIBLE AREAS OF

RECOMMENDED

(SYMPTOMS)

MISADJUSTMENT(S)

COURSE OF ACTION

 

 

 

 

 

 

 

FUNCTION PROBLEMS

 

 

The Pulsar does not seem to

1.

If the Start controls are used,

1.

Check the Pulse controls (R18,

operate.

 

pulsing does not begin until

 

R19 and R20) for correct resis-

 

 

the end of the “start” time,

 

tance and proper operation.

 

 

which can be as much as 10

 

See Wiring Diagram.

 

 

seconds.

2. The control board may be

 

 

 

 

2.

Check the Pulses Per Second

 

faulty. Replace.

 

 

control. If it is set near mini-

 

 

 

 

mum, each pulse may be as

 

 

 

 

long as ten seconds. Set all

 

 

 

 

three of the pulse controls near

 

 

 

 

the midpoints to see the

 

 

 

 

pulser’s effects.

 

 

 

3. The Pulse % On control may

 

 

 

 

be set at either extreme. If

 

 

 

 

that is the case, the pulses

 

 

 

 

may be too short to be seen.

 

 

 

 

 

 

 

The Spot Timer does not last as

1.

When in the 2-Step trigger

1.

Check the Spot Timer control

long as the nameplate setting.

 

mode, be sure to keep the Arc

 

potentiometer (R16) for correct

 

 

Start switch or Amptrol

 

resistance and proper opera-

 

 

pressed until the spot time is

 

tion.

 

 

completed. Releasing the Arc

2. The control board may be

 

 

Start switch before the Spot

 

 

 

faulty. Replace.

 

 

Timer has timed out will cause

 

 

 

 

 

 

 

the arc to go out.

 

 

 

 

 

 

 

The Spot Timer lasts much longer

1.

Make sure the Crater Fill

1.

Check the Spot Timer control

than the nameplate setting.

 

switch is turned off. If it is on,

 

potentiometer (R16) for correct

 

 

the actual weld time will be the

 

resistance and proper opera-

 

 

spot time plus the crater fill

 

tion.

 

 

time.

2. The control board may be

 

 

 

 

 

 

 

faulty. Replace.

 

 

 

 

 

CAUTION

If for any reason you do not understand the test procedures or are unable to perform the test/repairs safely, con- tact the Lincoln Electric Service Department for electrical troubleshooting assistance before you proceed. Call 216-383-2531 or 1-800-833-9353.

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Lincoln Electric SVM118-A service manual Function Problems