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Section E-1Section E-1

TABLE OF CONTENTS

-THEORY OF OPERATION SECTION-

Theory of Operation

Section E

General Description

E-2

Input Power Circuit:

 

Input Voltage, Contactor, Reconnect Panel, Pilot Transformer, Control Transformer,

 

Power Factor Capacitors, and Main Transformer

E-2

Output Rectification and Feedback Control

E-3

High Voltage/High Frequency Circuit

E-4

DC Welding Output

E-5

AC Welding Output

E-6

SCR Operation

E-7

Protective Circuits

E-8

Thermal Protection

E-8

Overload Protection

E-8

FIGURE E.1 – SQUARE WAVE TIG BLOCK LOGIC DIAGRAM

HIGH FREQUENCY SPARK

ELECTRODE SENSE

PANEL

UPPER

 

 

LOWER

 

DISPLAY

 

STATUS

CONTROL

 

CONTROL

 

 

SWITCHES

 

 

BOARD

 

BOARD

PANEL

 

 

PANEL

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

ELECTRODE

 

SCR GATE COMMANDS

 

HIGH VOLTAGE

115VAC

 

SENSE

 

15VDC

 

TRANSFORMER

REMOTE

 

 

 

 

CIRCUIT

FEED - THRU

CONTROL

 

POWER

 

RECEPTACLE

 

 

 

BOARD

TRIGGER

BOARD

 

BOARD

GAS/WATER

 

REMOTE

INTERLOCK

SOLENOIDS

115VAC

 

COMMANDS

 

 

 

 

 

 

HI-FREQ/ WATER/GAS

 

 

 

 

 

 

 

 

INTERLOCK

 

 

 

COMMANDS

 

 

 

 

 

 

 

 

 

 

INTERLOCK

 

 

 

 

 

 

115VAC -HI-FREQ AND GAS/WATER

 

 

 

FANS 115VAC

115VAC

 

 

SNUBBER

 

RECEPTACLE

CONTROL TRANSFORMER

 

BOARD

 

 

 

115VAC

 

 

 

INPUT

R

 

AC

DC-

 

 

 

 

 

 

 

 

CONTACTOR

 

 

 

 

 

 

E

 

 

 

 

 

 

 

 

 

 

C

 

 

 

C

 

 

 

 

 

 

 

AC

DC+

H

 

 

 

O

 

 

O

 

 

 

N

 

 

 

K

 

 

 

POWER

 

 

E

BY-PASS

 

 

N

 

 

 

WORK

 

E

FACTOR

 

 

 

BOARDS

 

CAPACITORS

POLARITY

 

 

 

 

C

 

 

 

 

 

T

 

SWITCH

 

 

 

 

 

 

 

 

 

SHUNT

 

 

START/

MAIN

 

 

 

 

ELECTRODE

 

STOP

 

 

 

 

 

 

TRANSFORMER

 

 

 

 

 

 

 

 

 

 

 

 

HI-FREQ

 

PILOT

 

 

 

 

 

TRANSFORMER

 

 

 

 

 

 

 

 

TRANSFORMER

 

 

 

 

 

 

SQUARE WAVE TIG 355

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Lincoln Electric SVM118-A service manual Table of Contents Theory of Operation Section