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Section F-1

Section F-1

 

TABLE OF CONTENTS

 

 

-TROUBLESHOOTING & REPAIR SECTION-

 

Troubleshooting & Repair Section

Section F

 

How to Use Troubleshooting Guide

F-2

 

PC Board Troubleshooting Procedures and Replacement

F-3

 

Troubleshooting Guide

F-4

 

Test Procedures

F-20

 

Input Power Factor Capacitor Voltage Check and Discharge Procedure

F-20

 

ARC Start Trigger Circuit Test

F-22

 

Power Board Test

F-25

 

Input Contactor Test

F-28

 

Pilot Transformer Test

F-32

 

Feed-Thru PC Board Test

F-34

 

Protection PC Board Test

F-38

 

Main Transformer Test

F-41

 

Control Transformer (T5) Voltage Test

F-44

 

Control Board Test

F-47

 

Static SCR Test

F-51

 

Active SCR Test

F-54

 

Oscilloscope Waveforms

F-58

 

Normal Open Circuit Voltage Waveform (DC Stick Mode)

F-58

 

Normal Open Circuit Voltage Waveform (AC Stick Mode)

F-59

 

Normal Open Circuit Voltage Waveform (DC TIG Mode)

F-60

 

Normal Open Circuit Voltage Waveform (AC TIG Mode)

F-61

 

Typical Output Voltage Waveform – Machine Loaded (DC TIG Mode)

F-62

 

AC TIG Mode (Balanced Waveform)

F-63

 

Abnormal Open Circuit Voltage – (DC TIG Mode, One

 

 

Output SCR Not Functioning)

F-64

 

Abnormal Open Circuit Voltage – (AC TIG Mode, One

 

 

Output SCR Not Functioning)

F-65

 

Replacement Procedures

F-66

 

Control PC Board Removal and Replacement

F-66

 

Power PC Board Removal and Replacement

F-68

 

Input Contactor (C1) Removal and Replacement

F-70

 

Fan Motor and Blade Removal and Replacement

F-73

 

Output Rectifier Removal and Replacement

F-75

 

SCR Removal and Replacement

F-78

 

Rest after Repair

F-84

SQUARE WAVE TIG 355

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Lincoln Electric SVM118-A service manual Table of Contents Troubleshooting & Repair Section