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F-46

F-46

TROUBLESHOOTING & REPAIR

CONTROL TRANSFORMER (T5) VOLTAGE TEST (continued)

FIGURE F.14 – PLUG P4 DETAILS

END VIEW

BLACK

LEADS

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6.Check fuse F1 (0.5 amp). Test the resis- tance from 6J15, on the feed-thru PC board, to the #265 lead at the control trans- former. Also check the resistance from 7J15, on the feed-thru PC board, to the #266 lead at the control transformer.

A.If zero ohms resistance is shown, the test is OK. Proceed to the feed-thru PC board continuity test.

B.If resistance of any value is shown, check wires and connections.

7.Test for the correct AC voltages at Plug P4. See Figure F.14.

A.If one or more voltages are missing or incorrect, the control transformer is faulty. Replace.

B.Also check for 24VAC at the two black leads going to 1J16 on the feed-thru PC board and 1J9 on the control PC board.

IMPORTANT: If the control transformer is replaced, refer to the label on the new trans- former for correct primary lead connections. If connected wrong, the machine will have no OCV output. If no OCV occurs, reverse the control transformer primary connections and recheck machine OCV.

NOTE: If input voltage varies, control trans- former voltages will vary accordingly.

CONTROL TRANSFORMER (T5)

VOLTAGE TEST CHART

Secondary Lead

 

 

Approximate

Colors

Plug P4 Pins

Voltages

 

 

 

 

Yellow to Yellow

1 to

2

10VAC

Blue to Blue

4 to

6

32VAC

White to Blue

5 to

6

16VAC

Red to White

10 to 5

18VAC

Red to Red

10 to

12

36VAC

 

 

 

 

SQUARE WAVE TIG 355

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Lincoln Electric SVM118-A service manual Control Transformer T5 Voltage Test Chart