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| TROUBLESHOOTING & REPAIR |
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| TROUBLESHOOTING GUIDE | Observe Safety Guidelines | |
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| detailed in the beginning of this manual. |
PROBLEMS | POSSIBLE AREAS OF | RECOMMENDED | ||
(SYMPTOMS) | MISADJUSTMENT(S) | COURSE OF ACTION | ||
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| ENGINE PROBLEMS |
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The engine will not go to high idle | 1. Make sure the welding cables | 1. | Check for broken or faulty con- | |
when attempting to weld or when | and auxiliary power lead con- |
| nections in the sensing leads | |
the auxiliary power is loaded. | nections are tight. |
| (#254, 254A and lead #3). | |
Welding output and auxiliary power | 2. Automatic idler may not func- |
| Make sure lead | #3 is looped |
output are normal when idler |
| through the current sensor on | ||
tion if the auxiliary power is |
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switch is in the “HIGH” position. |
| the control board. |
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loaded to less than 150 watts. |
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| 3. If using the 115/230 volt recep- | 2. | The control board may be | |
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| faulty. Replace. |
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| tacle for 115 volts, try using the |
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| “other side” of the receptacle. |
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| The internal load sensing is only |
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| on one side of the receptacle. |
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The engine will not crank or cranks | 1. Check for loose or faulty battery | 1. If the battery is replaced or tests | ||
very slowly. | cable connections. |
| good, then the charging circuit | |
| 2. The battery may be faulty. |
| may be faulty. | Perform the |
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| Charging Circuit Test. | ||
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| 2. The starter motor or starter | ||
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| solenoid may be faulty. | |
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| 3. The engine may | be hard to | |
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| crank due to a mechanical fail- | |
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| ure in the engine. |
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CAUTION
If for any reason you do not understand the test procedures or are unable to perform the test/repairs safely, con- tact the Lincoln Electric Service Department for electrical troubleshooting assistance before you proceed. Call
RANGER