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F-1

TROUBLESHOOTING AND REPAIR

F-1

 

TABLE OF CONTENTS

. . . . . .F-1

Troubleshooting and Repair

 

How to Use Troubleshooting Guide

. . . . . .F-2

 

PC Board Troubleshooting Procedures

. . . . . .F-3

 

Troubleshooting Guide

. . . . . .F-4

 

Brush & Slip Ring Service Procedure

. . . . .F-23

 

Test Procedure

. . . . .F-25

 

Engine Alternator Test

. . . . .F-25

 

Engine Fuel System Voltage Test

. . . . .F-27

 

Engine Protection System Test

. . . . .F-29

 

Engine RPM Adjustment Test

. . . . .F-31

 

Flash Voltage Test

. . . . .F-35

 

Rocker Adjustment

. . . . .F-37

 

Exciter Rotor Resistance and Ground Test

. . . . .F-41

 

Shunt Field Coil Resistance and Ground Test

. . . . .F-45

 

Shunt Field Coil Voltage Test

. . . . .F-47

 

Exciter Stator Short Circuit and Ground Test

. . . . .F-49

 

Weld Circuit Ground and Short Circuit Test

. . . . .F-51

 

Welding Generator Brush & Commutation Inspection and Service

. . . . .F-53

 

Series Coil Short Circuit Test

. . . . .F-57

 

Voltage Waveforms

.F-59/F-61

 

Alternator Rotor Removal and Replacement

. . . . .F-63

 

Alternator Stator Removal and Replacement

. . . . .F-69

 

Generator Frame Removal and Replacement

. . . . .F-75

 

Generator Armature Removal and Replacement

. . . . .F-81

 

Retest and Repair

. . . . .F-83

CLASSIC® 300D & 300G

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Lincoln Electric SVM194-A service manual Troubleshooting and Repair, Table of Contents