CLASSIC® 300D & 300G

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B3.2

 

OPERATION

 

 

B3.2

ENGINE OPERATION

 

 

COLD WEATHER STARTING:

 

 

 

 

 

 

 

 

 

With a fully charged battery and the proper weight oil,

 

 

 

 

WARNING

 

 

 

 

 

 

 

 

the

engine should start

satisfactorily even down to

Do not attempt to use this equipment until you

about -5°F (-20°C), it maybe desirable to install cold-

have thoroughly read the engine manufacturerʼs

manual supplied with your welder. It includes

starting aides.

 

 

 

 

important safety precautions, detailed engine start-

Note: Extreme cold weather staring may require longer

ing, operating and maintenance instructions, and

parts lists.

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glow plug operation.

 

 

 

 

 

 

 

 

ELECTRIC SHOCK can kill.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

WARNING

 

 

 

 

 

• Do not touch electrically live parts or

 

 

 

 

 

 

 

 

electrode with skin or wet clothing.

 

 

 

 

 

 

 

 

 

 

 

• Insulate yourself from work and

Under NO conditions should ether or other starting

 

 

 

 

ground

 

 

 

 

 

 

• Always wear dry insulating gloves.

fluids be used!

 

 

 

 

 

 

 

 

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------------------------------------------------------------------------

 

 

 

 

ENGINE EXHAUST can kill.

 

 

HIGH ALTITUDE OPERATION:

 

 

 

 

 

 

• Use in open, well ventilated areas or

 

 

 

 

 

 

vent exhaust outside.

 

 

At higher altitudes, output derating may be necessary.

 

 

 

 

 

 

 

 

 

 

--------------------------------------------------------

For maximum rating, derate the welder 4% for every

 

 

 

 

MOVING PARTS can injure.

 

 

300 meters (984 ft.) above 1500 meters (4920 ft.).

 

 

 

 

• Do not operate with doors open or

Contact a Kubota Service Representative for any

 

 

 

 

guards off.

 

 

 

 

 

 

• Stop engine before servicing.

 

 

engine adjustments that may be required.

 

 

 

 

• Keep away from moving parts.

 

 

 

 

 

 

 

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STOPPING THE ENGINE

 

 

 

See additional warning information at the

 

 

 

 

front of this operatorʼs manual.

 

 

1.

Turn the “IGNITION” switch to “OFF”

Operate the welder with the doors closed. Leaving the

At the end of each dayʼs welding, check the crankcase

doors open changes the designed air flow and can

cause overheating.

 

 

oil level, drain accumulated dirt and water from the

 

 

water separator and refill the fuel tank to minimize

STARTING THE CLASSIC® 300D KUBOTA V2203M

moisture condensation in the tank. Also, running out of

DIESEL ENGINE

 

 

fuel tends to draw dirt into the fuel system.

1.

 

Turn the “IDLER” switch to “HIGH”.

 

 

When hauling the welder between job sites, close the

2.

 

Turn the “IGNITION” switch to “ON”.

 

 

valve on the water separator.

 

 

3. Press the Glow Plug button for 20 to 30 seconds. (max-

If the fuel supply is cut off or runs out while the fuel

4.

 

imum 60 seconds).

 

 

 

Press the Glow Plug button and the Start button at the

pump is operating, air may be entrapped in the fuel dis-

 

 

 

same time. When the engine starts running, release

tribution system. If this happens, bleeding of the fuel

 

 

 

both buttons. If the engine fails to start in 20 seconds,

system may be necessary. Use qualified personnel to

5.

 

wait 30 seconds and repeat the above procedure.

do this per the instructions in the

MAINTENANCE sec-

 

Observe the oil pressure. If no pressure shows within

tion of this manual.

 

 

 

 

 

 

 

30 seconds, stop the engine and consult the engine

ENGINE BREAK-IN

 

 

 

 

 

 

operating manual. To stop the engine, turn the “IGNI-

 

 

 

6.

 

TION” switch to “OFF”.

 

 

Lincoln Electric selects high quality, heavy-duty indus-

 

If the engine protection warning light comes on during

 

 

 

cranking or after start up, the “IGNITION” switch must

trial engines for the portable welding machines we

7.

 

be turned “OFF” to reset the engine protection system.

offer. While it is normal

to see a small amount of

 

Allow the engine to run at high idle speed for several

crankcase oil consumption during initial operation,

 

 

 

minutes to warm the engine. Stop the engine and

excessive oil use, wet stacking (oil or tar like substance

 

 

 

recheck the oil level, after allowing sufficient time for

at the exhaust port), or excessive smoke is not normal.

 

 

 

the oil to drain into the pan. If the level is down, fill it to

 

 

 

the full mark again. The engine controls were properly

 

 

 

 

 

 

 

 

 

 

set at the factory and should require no adjusting when

 

 

 

 

 

 

 

 

 

 

received.

 

 

 

 

 

 

 

 

 

 

Page 60
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Lincoln Electric SVM194-A service manual Starting the Classic 300D Kubota V2203M, Diesel Engine