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F-8

TROUBLESHOOTING AND REPAIR

F-8

 

 

Observe Safety Guidelines detailed in the beginning of this manual.

 

 

 

 

PROBLEMS

 

 

POSSIBLE AREAS OF

RECOMMENDED

 

 

 

 

 

 

 

 

(SYMPTOMS)

 

 

MISADJUSTMENT(S)

COURSE OF ACTION

 

 

The weld output is considerably

N/A

OUTPUT PROBLEMS

Perform the Shunt Field Coil

 

 

 

 

 

 

 

less than indicated on the dials

 

Resistance and Ground

 

 

or varies abnormally. Auxiliary

 

 

Test.

 

 

 

output appears normal.

 

 

 

Check the Generator brush

 

 

(Continued)

 

 

 

rocker position; perform the

 

 

 

 

 

Rocker Adjustment

 

 

 

 

 

 

 

Procedure if necessary.

 

 

 

 

 

 

 

The weld output is considerably

If a remote current control is

The engine RPM may be too

 

 

higher than indicated on the

being used, try switching to

high; perform the Engine RPM

 

 

dials. Auxiliary voltage appears

local control. The remote

Adjustment Test.

 

 

 

normal.

 

current control may be faulty.

There may be a short circuit in

 

 

 

 

 

 

the series field coils. Perform

 

 

 

 

 

 

the Weld Circuit Ground and

 

 

 

 

 

 

Short Circuit Test and

Series

 

 

 

 

 

 

Coil Short Circuit Test.

 

 

 

 

 

 

Perform the Exciter Rotor

 

 

 

 

 

 

Resistance and Ground Test.

 

 

 

 

 

 

Perform the Shunt Field Coil

 

 

 

 

 

 

Resistance and Ground Test.

 

 

 

 

 

 

Verify that the rocker is

 

 

 

 

 

 

 

positioned correctly, according

 

 

 

 

 

 

to the factory drill mark.

 

 

 

 

 

 

 

Perform the Rocker

 

 

 

 

 

 

 

Adjustment Procedure if

 

 

 

 

 

 

necessary.

 

 

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CAUTION

If for any reason you do not understand the test procedures or are unable to perform the tests/repairs safely, contact the Lincoln Electric Service Department for technical troubleshooting assistance before you proceed. Call 1-888-935-3877.

CLASSIC® 300D & 300G

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Lincoln Electric SVM194-A service manual Perform the Shunt Field Coil, Rocker Adjustment, Adjustment Procedure if