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F-2

TROUBLESHOOTING AND REPAIR

F-2

 

HOW TO USE TROUBLESHOOTING GUIDE

 

 

 

 

 

WARNING

 

 

Service and Repair s

hould only be performed by Lincoln Electric Factory Trained

 

Personnel. Unauthorized repairs performed on this equipment may result in danger to

 

the technician and machine operator and will invalidate your factory warranty. For your

 

safety and to avoid Electrical Shock, please observe all safety notes and precautions

 

detailed throughout this manual.

 

 

 

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This Troubleshooting Guide is provided to

Step 3. RECOMMENDED

 

help you locate and repair possible machine

COURSE OF ACTION

 

malfunctions. Simply follow the three-step

The last column labeled “Recommended

procedure listed below.

 

Course of Action” lists the most likely com-

 

ponents that may have failed in your

Step 1. LOCATE PROBLEM (SYMPTOM).

machine. It also specifies the appropriate

Look under the column labeled “PROBLEM

test procedure to verify that the subject com-

(SYMPTOMS)”. This column describes pos-

ponent is either good or bad. If there are a

sible symptoms that the machine may exhib-

number of possible components, check the

it.

Find the listing that best describes the

components in the order listed

to eliminate

symptom that the machine is exhibiting.

one possibility at a time until you locate the

Symptoms are grouped into the following

cause of your problem.

 

categories: output problems, function prob-

All of the referenced test procedures

lems and welding problems.

 

 

referred to in the Troubleshooting Guide are

Step 2. PERFORM EXTERNAL TESTS.

described in detail at the end of this chapter.

The second column labeled “POSSIBLE

Refer to the Troubleshooting and Repair

AREAS OF MISADJUSTMENT(S)” lists the

Table of Contents to locate each specific

obvious external possibilities that may con-

Test Procedure. All of the specified test

tribute to the machine symptom.

Perform

points, components, terminal strips, etc. can

these tests/checks in the order

listed. In

be found on the referenced electrical wiring

general, these tests can be conducted with-

diagrams and schematics. Refer to the

out removing the case wrap-around cover.

Electrical Diagrams Section Table of

 

 

 

 

Contents to locate the appropriate diagram.

CAUTION

If for any reason you do not understand the test procedures or are unable to perform the tests/repairs safely, contact the Lincoln Electric Service Department for technical troubleshooting assistance before you proceed. Call 1-888-935-3877.

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CLASSIC® 300D & 300G

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Lincoln Electric SVM194-A HOW to USE Troubleshooting Guide, Recommended, Locate Problem Symptom, Perform External Tests