Lincoln Electric SVM194-A service manual RPM Adjustment Test, Slip Ring Service, Procedure

Models: SVM194-A

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F-9

TROUBLESHOOTING AND REPAIR

F-9

 

 

Observe Safety Guidelines detailed in the beginning of this manual.

 

 

 

 

PROBLEMS

 

POSSIBLE AREAS OF

RECOMMENDED

 

 

 

 

 

(SYMPTOMS)

 

MISADJUSTMENT(S)

COURSE OF ACTION

 

 

 

 

WELDING PROBLEMS

The engine RPM may be

 

 

 

 

 

 

The welding arc is loud and

The weld current or voltage

 

 

spatters excessively.

 

settings may be incorrect.

incorrect; perform the Engine

 

 

 

 

The polarity may be incorrect

RPM Adjustment Test.

 

 

 

 

for the process in use.

Check the exciter brushes

 

 

 

 

If a remote current control is

and slip rings, and if

 

 

 

 

necessary, perform the Brush

 

 

 

 

being used, try switching to

and Slip Ring Service

 

 

 

 

local control. The remote

Procedure.

 

 

 

 

 

current control may be faulty.

Check the DC welding

 

 

 

 

 

generator brushes and

 

 

 

 

 

commutator. Perform the

 

 

 

 

 

Welding Generator Brush

 

 

 

 

 

and Commutator Inspection

 

 

 

 

 

and Service Procedure.

 

 

 

 

 

Replace the Exciter Diode

 

 

 

 

 

Bridge with a new or known

 

 

 

 

 

good bridge.

 

 

 

 

 

 

(Diode bridges will sometimes

 

 

 

 

 

appear good under test, but

 

 

 

 

 

fail while under a normal

 

 

 

 

 

operating load.)

 

 

 

 

 

Perform the

Exciter Rotor

 

 

 

 

 

Resistance and Ground

 

 

 

 

 

Test.

Shunt Field Coil

 

 

 

 

 

Perform the

 

 

 

 

 

Resistance and Ground

 

 

 

 

 

Test.

 

 

 

 

 

 

Verify that the rocker is

 

 

 

 

 

positioned correctly, according

 

 

 

 

 

to the factory drill mark.

 

 

 

 

 

Adjust the rocker position per

 

 

 

 

 

the procedure in this manual.

 

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CAUTION

If for any reason you do not understand the test procedures or are unable to perform the tests/repairs safely, contact the Lincoln Electric Service Department for technical troubleshooting assistance before you proceed. Call 1-888-935-3877.

CLASSIC® 300D & 300G

Page 131
Image 131
Lincoln Electric SVM194-A service manual RPM Adjustment Test, Slip Ring Service, Procedure