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D1.5

 

 

 

 

 

 

MAINTENANCE

 

D1.5

 

 

 

 

 

 

 

 

 

FOR CODES 10911 AND ABOVE

 

 

 

 

 

EVERY DAY OR EVERY 8 HOURS ENGINE

 

SERVICE

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

FIRST SERVICE-(20 / 50 HOURS)

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

EVERY 100 HOURS OR 3 MONTHS

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

EVERY 200 HOURS OR 6 MONTHS

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

EVERY 400 HOURS OR 12 MONTHS

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

EVERY 600 HOURS OR 18 MONTHS

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

ENGINE SERVICE (NOTE 2)

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

MAINTENANCE ITEM

 

TYPE OR QUANTITY

 

 

 

 

 

I

 

 

 

 

 

Coolant level

 

50/50 Water/Ethylene Glycol

 

 

 

 

 

 

 

 

 

I

 

Concentration of antifreeze

 

 

 

 

 

 

 

 

 

 

 

R

Coolant (NOTE 3)

 

9.5qrts., 9.0L

 

 

 

 

 

I

 

 

 

 

 

Engine oil level (NOTE 1)

 

8.7qrts, 8.2L (including filter)

 

 

 

 

 

 

R

R

 

 

 

Engine oil (NOTE 1 & 3)

 

 

 

 

 

 

 

R

R

 

 

 

Engine oil filter

 

Perkins #140517000

 

 

 

 

 

 

C

C

 

R

 

Drain water separator & fuel strainer

 

Perkins #26560017

 

 

 

 

 

I

 

 

 

 

Fuel filter canister

 

 

 

 

 

 

 

 

 

 

 

Tension of alternator drive belt

 

 

 

 

 

 

 

 

 

 

 

I

 

Alternator drive belt wear

 

Perkins #080109080

 

 

 

 

 

 

C

C

 

 

R

Alternator drive belt

 

 

 

 

 

 

 

 

 

 

Air filter (earlier check may be req'd.)

 

 

 

 

 

 

 

 

 

 

 

R

 

Air filter element

 

Donaldson #P181050, Nelson #70206N

 

 

 

 

 

 

 

I

 

 

 

Check and adjust idle speed

 

 

 

 

 

 

 

 

 

 

 

 

I

Tighten cylinder head

 

Intake .008", exhaust .008"

 

 

 

 

 

 

 

 

 

 

I

Valve clearances

 

 

 

 

 

 

 

 

 

 

 

I

Electrical systems

 

 

 

 

 

 

 

 

 

 

 

 

I

All nuts and bolts for tightness

 

 

 

 

 

 

 

I

 

 

 

I

 

Injector performance

 

Contact Perkins

 

 

 

 

 

 

 

 

 

 

Leaks or engine damage

 

 

 

 

 

 

 

 

 

 

 

I

 

Battery

 

 

 

 

 

 

 

 

 

 

I = Inspect

 

C = Clean

R = Replace

 

 

 

 

 

Notes:

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

(1) Consult Engine Operators Manual for oil recommendations.

 

 

 

 

 

(2) Consult Engine Operators Manual for additional maintenance schedule information.

 

 

 

 

(3) Fill slowly! Ensure correct quantity is used.

 

 

 

 

 

Above operations to be carried out by trained personnel with reference to the workshop manual where necessary.

 

 

 

These preventive maintenance periods apply to average conditions of operation.

S25557

 

 

 

If necessary use shorter periods.

 

 

 

 

 

 

 

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CLASSIC® 300D & 300G

Page 27
Image 27
Lincoln Electric SVM194-A service manual D1.5, For Codes 10911 and Above