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D1.4

MAINTENANCE

D1.4

FOR CODES 10658 AND BELOW

ENGINE SERVICE

 

EVERY DAY OR EVERY 8 HOURS

 

 

 

 

 

 

 

FIRST SERVICE-(20 / 50 HOURS)

 

 

 

 

 

 

 

EVERY 100 HOURS OR 3 MONTHS

 

 

 

 

 

 

 

 

EVERY 200 HOURS OR 6 MONTHS

 

 

 

 

 

 

 

 

 

EVERY 400 HOURS OR 12 MONTHS

 

 

 

 

 

 

 

 

 

 

EVERY 600 HOURS OR 18 MONTHS

 

 

 

 

 

 

 

 

 

 

 

ENGINE SERVICE (NOTE 2)

 

 

 

 

 

 

 

 

 

 

MAINTENANCE ITEM

 

TYPE OR QUANTITY

 

 

 

 

 

 

 

 

 

 

 

 

 

 

I

 

 

 

 

 

Coolant level

 

 

 

 

 

 

 

 

I

 

Concentration of antifreeze

50/50 Water/Ethylene Glycol

 

 

 

 

 

 

 

R

Coolant (NOTE 3)

9.5qrts,

(9.0L)

 

 

I

 

 

 

 

 

Engine oil level (NOTE 1)

 

 

 

 

 

R

R

 

 

 

Engine oil (NOTE 1 & 3)

8.7qrts,

(8.2L) (including filter)

 

 

 

R

R

 

 

 

Engine oil filter

Perkins #140517000

 

 

 

C

C

 

 

 

Drain water separator & fuel strainer

 

 

 

 

 

 

 

R

 

 

Fuel filter canister

Perkins #1300366120

 

 

I

 

 

 

 

 

Tension of alternator drive belt

 

 

 

 

 

 

 

 

I

 

Alternator drive belt wear

 

 

 

 

 

 

 

 

 

R

Alternator drive belt

Perkins # 080109080

 

 

 

C

C

 

 

 

Air filter (earlier check may be req'd.)

 

 

 

 

 

 

 

 

R

 

Air filter element

Donaldson #P181050 or Nelson #70206N

 

 

 

 

I

 

 

 

Check and adjust idle speed

 

 

 

 

 

 

 

 

 

I

Tighten cylinder head

 

 

 

 

 

 

 

 

 

I

Valve clearances

Intake .008", exhaust .008"

 

 

 

 

 

 

 

I

Electrical systems

 

 

 

 

 

 

 

 

 

I

All nuts and bolts for tightness

 

 

 

 

 

 

 

 

I

 

Injector performance

Contact Perkins

 

 

I

 

 

 

 

 

Leaks or engine damage

 

 

 

 

 

 

 

 

I

 

Battery

 

 

BCI Group 24

 

 

I = Inspect

 

C = Clean

R = Replace

 

 

 

NOTES:

 

 

 

 

 

 

 

 

 

 

(1) Consult Engine Operators Manual for oil recommendations.

 

 

 

(2) Consult Engine Operators Manual for additional maintenance schedule information.

(3) Fill slowly! Ensure correct quantity is used.

 

 

 

Above operations to be carried out by trained personnel with reference to the workshop manual where necessary.

These preventive maintenance periods apply to average conditions of operation.

5/06

If necessary use shorter periods.

 

 

 

 

 

 

 

S20919-2

CLASSIC® 300D & 300G

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Lincoln Electric SVM194-A service manual D1.4, For Codes 10658 and below
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