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B5.3

 

OPERATION

B5.3

Air Cleaner - Heavy duty two stage dry type.

 

 

• When hauling the welder between job sites, close the

Muffler-A Muffler and stainless steel exhaust outlet

fuel feed valve beneath the fuel tank.

elbow are standard.

 

 

 

• If the fuel supply is cut off or runs out while the fuel

Engine Hour Meter - A meter to record hours of opera-

pump is operating, air may be entrapped in the fuel

distribution system. If this happens, bleeding of the

tion.

 

 

 

fuel system may be necessary. Refer to the instruc-

Engine Protection - The system shuts the engine

tions in the MAINTENANCE section of this manual.

down in the event of sudden low oil pressure or high

REFER TO THE ENGINE

coolant temperature. A warning light on the control

panel will indicate such a fault. To reset the engine for

Operation and maintenance manual for additional

restarting, turn the ignition switch off then on.

 

 

information on the engine supplied with this welder.

High Idle RPM (OCV) Adjustment- A potentiometer is

WELDER OPERATION

mounted on the output rail that allows the operator to

adjust the high idle engine speed between 1700 and

 

 

 

 

 

 

 

1800 RPMʼS in 20 RPM increments. This is to allow fur-

DUTY CYCLE

 

 

ther adjustment of the OCV. Total OCV adjustment

 

 

 

 

WARNING

 

range is about 10 Volts.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

ELECTRIC SHOCK can kill.

 

STARTING THE CLASSIC® 300G GM 3.0L

 

 

 

 

Do not touch electrically live parts or

 

 

 

 

electrode with skin or wet clothing.

GASOLINE ENGINE

 

 

 

 

 

 

 

Insulate yourself from work and ground.

1.

Turn the “IDLER” switch to “HIGH”.(Optional )

 

 

 

 

FUMES & GASES can be dangerous.

2.

Turn the “IGNITION” switch to “ON”.

 

 

 

 

 

 

• Keep your head out of the fumes.

3.

Press the Start button. When the engine starts run-

 

 

 

 

• Use ventilation or exhaust to remove

 

ning, release button. If the engine fails to start in 20

 

 

 

 

 

fumes from breathing zone.

 

seconds, wait 30 seconds and repeat the above pro-

 

 

 

 

WELDING SPARKS can cause fire or

4.

cedure.

 

 

 

 

 

 

 

Observe the oil pressure. If no pressure shows with-

 

 

 

 

explosion.

 

in 30 seconds, stop the engine and consult the

 

 

 

 

• Keep flammable material away.

 

 

 

 

 

 

engine operating manual. To stop the engine, turn

 

 

 

 

 

 

 

5.

the “IGNITION” switch to “OFF”.

 

 

 

 

 

 

ARC RAYS can burn.

Allow the engine to run at high idle speed for sev-

 

 

 

 

 

eral minutes to warm up. If idle control switch is left

 

 

 

 

• Wear eye, ear, and body protection.

 

in “Auto” position, engine will run at 1600 RPM until

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

engine coolant temperature

reaches 130 F.

 

 

 

 

 

 

 

Under NO conditions should ether or other starting

 

 

 

 

 

 

 

fluids be used!

 

 

 

 

 

 

 

 

 

 

----------------------------------------------------------------------

---

The NEMA output rating of the Classic® 300G is 300

STOPPING THE ENGINE

 

 

 

amperes at 32 arc volts on a 60% duty cycle (consult

 

 

 

Specifications in this manual for alternate ratings).

• Turn the “IGNITION” switch to “OFF”

 

 

Duty cycle is based on a ten minute period; thus, the

 

 

welder can be loaded at rated output for six minutes

• At the end of each dayʼs welding, check the crankcase

out of every ten minute period.

oil level, drain accumulated dirt and water from the

 

 

 

 

 

 

 

sediment bowl under the fuel tank and refill the fuel

 

 

 

 

 

 

 

tank to minimize moisture condensation in the tank.

 

 

 

 

 

 

 

Also, running out of fuel tends to draw dirt into the fuel

 

 

 

 

 

 

 

system.

 

 

 

 

 

 

 

 

 

 

CLASSIC® 300D & 300G

Page 101
Image 101
Lincoln Electric SVM194-A B5.3, Refer to the Engine, High Idle RPM OCV Adjustment- a potentiometer is, Gasoline Engine