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F-22

TROUBLESHOOTING AND REPAIR

F-22

 

Observe Safety Guidelines detailed in the beginning of this manual.

 

 

 

PROBLEMS

 

POSSIBLE AREAS OF

RECOMMENDED

 

 

 

 

 

(SYMPTOMS)

 

MISADJUSTMENT(S)

COURSE OF ACTION

 

 

The engine will not go to high

FUNCTION PROBLEMS

The Toroidal Current

 

 

 

 

The load applied to the

 

 

idle when using auxiliary power.

auxiliary receptacles may be

Transformer or the wiring

 

 

The automatic idle system

too low. A load of 150 Watts

connecting it to the

 

 

functions normally when welding.

minimum is required for the

idler/engine protection PC

 

 

Weld and auxiliary power is

idle system to operate reliably.

board may be faulty.

 

 

normal when the idle switch is in

Check that any power cords

The idler/engine protection

 

 

the “High Idle” position. The

 

 

engine starts, runs, and shuts

are in good condition and

PC board may be faulty.

 

 

down normally.

 

properly connected.

 

 

 

 

 

Verify that any devices

 

 

 

 

 

operating from the auxiliary AC

 

 

 

 

 

power are operating correctly

 

 

 

 

 

and are in good condition. Try

 

 

 

 

 

plugging the device into

 

 

 

 

 

another source of AC power to

 

 

 

 

 

be sure it is functioning

 

 

 

 

 

properly.

 

 

 

 

 

Some devices may test the

 

 

 

 

 

input power for correct voltage

 

 

 

 

 

and frequency before they will

 

 

 

 

 

operate. If such a device is

 

 

 

 

 

being used, the idle switch will

 

 

 

 

 

need to be placed in the “High”

 

 

 

 

 

position. The current drawn by

 

 

 

 

 

many of these devices, when

 

 

 

 

 

testing the power, is too low to

 

 

 

 

 

reliably activate the automatic

 

 

 

 

 

idle system.

 

 

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CAUTION

If for any reason you do not understand the test procedures or are unable to perform the tests/repairs safely, contact the Lincoln Electric Service Department for technical troubleshooting assistance before you proceed. Call 1-888-935-3877.

CLASSIC® 300D & 300G

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Lincoln Electric SVM194-A service manual Troubleshooting and Repair