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D5.4

MAINTENANCE

D5.4

ENGINE SERVICE

 

EVERY DAY OR EVERY 8 HOURS

 

 

 

 

 

 

 

 

 

FIRST SERVICE - (50 HOURS)

 

 

 

 

 

 

 

 

 

EVERY 100 HOURS OR 3 MONTHS

 

 

 

 

 

 

 

 

 

 

 

EVERY 200 HOURS OR 6 MONTHS

 

 

 

 

 

 

 

 

 

 

 

 

 

EVERY 600 HOURS OR 12MONTHS

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

ENGINE SERVICE (NOTE 2)

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

MAINTENANCE ITEM

TYPE OR QUANTITY

 

I

 

 

 

 

Coolant level

 

 

 

 

 

 

 

 

 

 

 

 

 

 

I

Concentration of antifreez e

50/50 Water/Ethylene Glycol

 

 

 

 

I

 

Radiator for contamination or blockage

 

 

 

 

 

 

 

R

Coolant (NOTE 3)

9.9 qrts, 9.4L

 

 

I

 

 

 

 

Engine oil level ( NOTE 1 )

 

 

 

 

R

 

R

 

Engine oil

( NOTE 1 & 3 )

4.5 qrts, 4.3L ( including filter )

 

 

R

 

R

 

Engine oil filter

AC PF25

 

 

 

C

C

 

 

Drain fuel bowl

 

 

 

 

 

 

 

 

 

 

 

 

 

R

Fuel filter canister

PSI# 32500292

 

 

I

 

 

 

 

Tension of Alternator/ Fan belt

 

 

 

 

 

 

I

 

Alternator/ Fan belt wear

 

 

 

 

 

 

 

R

Alternator Belt

Good Year 11AV0955

 

 

 

 

 

 

R

Fan Belt

 

Good Year 11AV1220

 

 

 

 

 

 

I

Tighten cylinder head

 

 

 

 

 

 

 

 

 

 

 

 

 

 

R

Spark Plugs (Gap = 0.040)

4 - AC R46TS

 

 

 

 

 

 

I

Electrical systems

 

 

 

 

 

 

 

I

All nuts and bolts for tightness

 

 

 

4

C

C

 

 

Air filter (earlier check may be req'd)

 

 

 

 

 

 

 

 

 

 

 

 

R

Air filter element

Donaldson#P181050 Nelson #70206N

 

I

 

 

 

 

Leaks or engine damage

 

 

 

 

 

 

 

 

 

 

 

 

 

I

 

Battery

 

BCI GROUP 45

 

 

 

I = Inspect

 

C = Clean

R = Replace

 

 

 

Notes

(1) Consult Engine Operators Manual for oil Recommendations.

 

 

 

 

(2) Consult engine operators manual for additional maintenance schedule information.

2/01

 

 

 

(3) Fill slowly! Ensure correct quantity is used.

 

 

 

 

(4) Clean the air filter if the engine is operating in very dusty conditions.

 

Above operations to be carried out by trained personnel with reference to the workshop manualwhere necessary.

These preventativemaintenance periods apply to average conditions of operation.

S20919-3

If necessary, use shorter periods.

CLASSIC® 300D & 300G

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Lincoln Electric SVM194-A service manual Engine Service, D5.4
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