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F-76TROUBLESHOOTING AND REPAIRF-76

GENERATOR FRAME

REMOVAL AND REPLACEMENT (continued)

FIGURE F.12 – FUEL TANK / OUTPUT CABLE REMOVAL

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POSITIVE CABLE

COPPER

STRAP

FUEL

BOWL

PROCEDURE

1. Turn the engine OFF.

2. Perform the Alternator Rotor Removal

procedure.

3. Perform the Alternator Stator Removal

procedure.

See Figure F.12 for steps 4 - 9.

4. Turn off the fuel at the fuel bowl and remove the fuel line. Plug the line to prevent spillage.

5. Remove the fuel return line from the top of the fuel tank (diesel engine only).

6. With the 9/16" wrench, remove the four nuts, bolts, and washers that mount the fuel tank to the rails.

7. Carefully remove the fuel tank.

(DIESEL ONLY) FUEL TANK RETURN LINE

FUEL TANK

MOUNTING

HARDWARE

FUEL LINE

NOTE: At reassembly, the fuel line may have to be purged. See the Maintenance sec- tion (Diesel only).

8. With the 3/4" wrench, remove the copper strap/reed switch assembly from the negative output terminal. Clear the strap.

9. With the 3/4" wrench, remove the cable from the positive output terminal.

CLASSIC® 300D & 300G

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Lincoln Electric SVM194-A service manual 76TROUBLESHOOTING and REPAIRF-76, Generator Frame, Removal and Replacement