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F-37

TROUBLESHOOTING AND REPAIR

F-37

 

ROCKER ADJUSTMENT PROCEDURE

 

 

WARNING

 

Service and repair should be performed only by Lincoln Electric factory trained personnel.

 

Unauthorized repairs performed on this equipment may result in danger to the technician

 

or machine operator and will invalidate your factory warranty. For your safety and to avoid

 

electrical shock, please observe all safety notes and precautions detailed throughout this

 

manual.

 

 

If for any reason you do not understand the test procedures or are unable to perform the

 

test/repairs safely, contact the Lincoln Electric Service Department for electrical trou-

 

bleshooting assistance before you proceed. Call 1-888-935-3877.

 

TEST DESCRIPTION

 

The rocker is the part of the welding generator that supports and positions the 4 sets of

 

brushes. Its position can be adjusted to fine tune the weld output and influence the weld

 

characteristics.

 

Important:

The rocker is set at the factory for the best overall performance and long gen-

 

erator and brush life. Altering this adjustment is normally not recommended unless one or

 

more of the welding generator components affecting this setting have been replaced. In

 

very unusual situations, very small adjustments of the rocker may be beneficial if the

 

machine is operating within the specified limits, but the Arc characteristics are unsatisfac-

 

tory for the desired application.

 

CAUTION: Improper rocker adjustment can result in poor performance, reduced brush life and damage to the welding generator. This adjustment should only be attempted by an experienced professional.

MATERIALS NEEDED

Resistive load bank, capable of accepting at least a 300 Amp load at 33 VDC.

Volt meter/Ammeter, able to read at least 300 Amps

Miscellaneous hand tools

Drill with 1/8" bit Tachometer or frequency meter.

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CLASSIC® 300D & 300G

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Lincoln Electric SVM194-A service manual Rocker Adjustment Procedure