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F-4

TROUBLESHOOTING AND REPAIR

F-4

 

Observe Safety Guidelines detailed in the beginning of this manual.

 

 

 

PROBLEMS

 

POSSIBLE AREAS OF

RECOMMENDED

 

 

 

 

 

(SYMPTOMS)

 

MISADJUSTMENT(S)

COURSE OF ACTION

 

 

Both the weld and auxiliary

OUTPUT PROBLEMS

Perform the Engine RPM

 

 

 

 

Make sure the engine is

 

 

output voltages are low.

 

operating at high idle speed.

Adjustment Test.

 

 

 

 

Make sure that no load is

Perform the Brush and Slip

 

 

 

 

connected to either the weld or

Ring Service Procedure.

 

 

 

 

auxiliary outputs.

Perform the Flash Voltage

 

 

 

 

 

test.

 

 

 

 

 

Perform Exciter Rotor

 

 

 

 

 

Resistance and Ground Test.

 

There is no, or very low weld

Check that the remote/local

Perform the Brush and Slip

 

 

output, and no auxiliary output.

switch (if so equipped) is in

Ring Service Procedure.

 

 

 

 

the local control position.

Perform the Flash Voltage

 

 

 

 

Check that the auxiliary power

test.

 

 

 

 

circuit breakers and Ground

Perform the Exciter Rotor

 

 

 

 

Fault Circuit Interrupters

 

 

 

 

(GFCIs) (if so equipped) are

Resistance and Ground Test.

 

 

 

not tripped.

 

 

 

 

 

NOTE: GFCIs will not reliably

 

 

 

 

 

reset, unless engine is

 

 

 

 

 

operating at high idle

 

 

 

 

 

RPM.

 

 

 

 

 

Check all leads and cables for

 

 

 

 

 

damaged or poor connections.

 

 

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CAUTION

If for any reason you do not understand the test procedures or are unable to perform the tests/repairs safely, contact the Lincoln Electric Service Department for technical troubleshooting assistance before you proceed. Call 1-888-935-3877.

CLASSIC® 300D & 300G

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Lincoln Electric SVM194-A Adjustment Test, Perform the Brush and Slip, Ring Service Procedure, Perform the Flash Voltage