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Teledyne 300 instruction manual Warranty/repair questionnaire

Models: 300

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10.7 Warranty/repair questionnaire

10.7 Warranty/repair questionnaire

Organization:_____________________________________________________________

Contact: _________________________________________ Phone: ____________

Address _________________________________________________________________

________________________________________________________________________

Model 300 Serial Number: ______________

Are there any warning messages? YES NO

If YES, please list:_________________________________________________________

________________________________________________________________________

________________________________________________________________________

Please record the following values:

TEST VALUES
RANGE	_______PPM/PPB
CO MEAS @ ZERO	_______mV
CO REF @ ZERO	_______ mV
MR RATIO @ ZERO	_______
CO MEAS @ SPAN	_______ mV
CO REF @ SPAN	_______ mV
MR RATIO @ SPAN	_______
SAMPLE PRESS	_______IN HG-A
SAMPLE FLOW	_______SCC/MIN
SAMPLE TEMP	_______°C
BENCH TEMP	_______°C
WHEEL TEMP	_______°C
BOX TEMP	_______°C
DC POWER SUPPLY	_______mV
TIME	_______HH:MM:SS
Has the unit been leak checked?		YES

CALIBRATION VALUES

CO SPAN SETTING	_______PPM/PPB
CO SLOPE	_______
CO OFFSET	_______


SETUP VALUES
ELECTRIC TEST	_______PPM
DARK MEAS	_______mV
DARK REF	_______mV

NO

What are failure symptoms? _________________________________________________

________________________________________________________________________

________________________________________________________________________

________________________________________________________________________

________________________________________________________________________

If possible, please include a portion of a strip chart pertaining to the problem. Circle pertinent data.

Do Opto Interrupter and Detector wave forms match those shown in Figures 10.1 and 10.2?

YES NO

Thank you for providing this information. Your assistance enables Teledyne API to respond faster to the problem that you are encountering.

Teledyne API Customer Service

Phone: (858) 657-9800 Toll Free:(800) 324-5190 FAX: (858) 657-9816

P/N 02163G1 Teledyne API Model 300 CO Analyzer Instruction Manual - Page 99

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Teledyne 300 instruction manual Warranty/repair questionnaire

Contents

Teledyne Advanced Pollution Instrumentation T-API MODEL CARBON MONOXIDE ANALYZER9480 Carroll Park Drive San Diego, CA Toll Free 800 Telephone 858 FaxSAFETY MESSAGES TABLE OF CONTENTS Viewing and modifying variables FIGURES TABLESFIGURE 10.1 OPTO PICKUP WAVEFORM FIGURE 10.2 DETECTOR WAVEFORMFIGURE B.1 RS-232PIN ASSIGNMENTS 1.1Preface 1.0INTRODUCTIONWARRANTY POLICY 1.2 WarrantyCOVERAGE NON-TELEDYNEAPI MANUFACTURED EQUIPMENT1.3 Principle of operation 1.4 Specifications STEEL. LEAK CHECK ALL FITTINGS WITH SOAP SOLUTION 1.5 Installation and overviewSEE FIGURE 1.4 FOR REAR PANEL PNEUMATIC CONNECTIONS. SAMPLE GAS SHOULD ONLY COMECHECK THAT ANALYZER IS SET UP FOR PROPER POWER PLUG MUST HAVE GROUND LUGVOLTAGE AND FREQUENCY REPEATEDLY PRESSING ENTR TO GET THE CARBON MONOXIDE ANALYZER FIGURE REAR PANEL ELECTRICAL CONNECTIONS FIGURE 1.6.1 Electrical connections 1.6 Electrical and pneumatic connections1.6.3 Status Outputs ZERO OR SPAN CHECKS CAN BE PERFORMED IN ANY ORDER1.6.4 RS-232 1.6.5 Pneumatic systemSTATUS OUTPUTS 1.6.6 Sample gas connection see Figure USE VENT LINE WHEN SAMPLING FROM1.6.7 Zero/span valve connections see Figure USE PTFE, GLASS, STAINLESS STEEL OR1.6.8 Exhaust connections see Figure FLOW DIAGRAM FIGURE REAR PANEL PNEUMATIC CONNECTIONS FIGURE REAR PANEL FIGURE MODEL 300 ASSEMBLY LAYOUT FIGURE 1.7 Operation verification SETUP VALUES INSTALLED OPTIONSCONFIGURATION DATA FINAL TEST AND CALIBRATION VALUES1.8.1 Rack mount with slides 1.8 Options1.8.2 Zero/span valves A 1¾ MINIMUM SEPARATION BETWEEN EACH1.8.3 Internal zero/span Page 2.1.3 E2 ROM backup of software configuration 2.1Key features2.0OPERATION 2.1.1 CO readoutPASSWORD LEVELS 2.1.7 Password protectionPassword 2.1.6 RS-232interface2.2.1 Front panel display 2.2 Front panelMeaning SYSTEM MODESTEST MEASUREMENTS MeaningWARNING MESSAGES 2.2.2 Programmable push buttonsWarning Message Meaning2.2.3 Status LED’s STATUS LED’s StateMeaning Page 3.1 Manual zero/span check 3.0 PERFORMANCE TESTING3.1.1 Zero Check 3.1.2 Span Check3.1.3 Dual Range Calibration 3.2 IZS zero/span check OptionStep Action3.3 Zero/span valves Option 3.4 Automatic zero/span checkMode THE PROGRAMMED START TIME MUST BE A MINIMUM OF 5 MINUTES LATER THAN THE REAL TIME CLOCK See Section 4.3 and 4.4 for setting real time clock ALTERS THE FORMULAS USED TO COMPUTE THE THE CALIBRATE FEATURE OF AUTO SEQUENCESCARBON MONOXIDE READING. THIS METHOD OF CALIBRATION IS NOT APPROVED BY USEPA AND ISCALIBRATION CONTROLS DefaultButton Sequence Function→0 is detected, the CPU will go into hold-off 3.7Remote zero/span check or adjustment RS-232 3.8 Power-onhold off3.9 Hold off 4.1 Setup mode operation 4.0 SETUP MODE4.4 Setting the date 4.3Setting the time-of-day4.5 Adjusting the clock speed CORRECTED CONCENTRATION =4.7 Setting the analog output offset 4.6 Setting the CO concentration range4.6.1 Single range mode SNGL 4.6.2 Dual range modeDUAL4.9 Setting the analyzer I.D 4.8 Setting the RS-232baud rate4.10 Disabling the calibration password 4.11 Data acquisition system DAS4.11.1 Data Channels Data Channel Edit Menu 4.11.2 Setting-upData ChannelsButton Descriptionfor RS-232access and SettingATIMER sample or issue aName Triggering EventsDescription be deleted because memory must be re-initializedSetting Setting RangeSampling Modes ModeCO Reference signal CO Measure signalOptical bench temperature Filter wheel temperatureDESCRIPTION 4.11.3 RS-232reportingSetting Property4.13 Summary of setup functions 4.12 Software configurationPress SETUP-DAS Scroll through setup properties untilSETUP-RNGE-UNIT Page 5.2 Diagnostic tests 5.0 DIAGNOSTICSSETUP-DIAG 5.1 Test measurementsDIAGNOSTIC TESTS 5.2.1 Signal I/OSignal Test #Contro SignalDescription ST FLOW ALARM 5.2.3 D/A output TABLE 5.2 I/O SIGNALS5.2.4 Electric Test 0%, 20%, 40%, 60%, 80%, 100%, 0%Page 6.0 HANDLING WARNINGS Page RS-232MESSAGE TYPES 7.0 RS-232COMMUNICATIONSCharacter Message TypeD id REPORT “name” RECORDS=number COMPACT VERBOSE 7.1 DAS reporting7.2 Warnings D REPORT “CONC” RECORDS=100 VERBOSED REPORT “PNUMTC” COMPACT Command WARNING MESSAGE CLEAR COMMANDS7.3 Status/control Warning Message ClearedCONTROL COMMANDS 7.4 DiagnosticsCommand Message MeaningDIAGNOSTIC REPORTS Report DIAGNOSTIC COMMANDSCommand Function7.5 Test measurements TEST MEASUREMENT REQUEST COMMANDS7.6 Viewing and modifying variables Var. Name RS-232VARIABLE NAMESLegal Values Button SequencePage TEMPERATURE ARE HIGH. CONDENSATION BE CAREFUL WHEN PULLING IN OUTSIDE AIR8.0 CALIBRATION 8.1REQUIRED EQUIPMENT AND GAS STANDARDSINLET VENTING RECOMMENDATIONS FIGURE GAS GENERATION SYSTEM FIGURE8.2 MULTI-POINTCALIBRATION TRACEABLE VOLUME STANDARDTHE TEST GAS MUST BE INTRODUCED INTO THE ANALYZER THROUGH THE SAMPLE INLET PORT8.2.1PROCEDURE 14.Push “CAL” 15.Enter password. If enabled Range DCPS Box Temp Wheel Temp Bench Temp 8.3 ZERO/SPAN CHECKINGSample Temp Sample Flow Pressure MR ratio Measure/reference ratio CO Reference9.0 ADJUSTMENTS 9.1 Power supply board adjustment9.1.1 Box temperature limits M300 ELECTRICAL BLOCK DIAGRAM FIGURE 9.2 A/D - D/A Calibration procedure 9.3 Dark current signal adjust procedure1.Press SETUP-MORE-DIAG TO ADJUST ANALOG RECORDER OFFSET SEE SECTION Switch9.4 Output voltage range changes 100 mV9.6 DC power supply 9.5 Flow readout adjustmentFLOW AND PRESSURE READOUT ADJUSTMENT FIGURE 9.7 CPUPage CARDS WHILE UNDER POWER 10.0 TROUBLESHOOTING10.1 Overview DO NOT DISCONNECT CPU OR OTHER DIGITAL10.2.2 Checking the CPU and display 10.2.1 Checking the power sub-systems10.2.3Checking the keyboard 10.3 Troubleshooting using warning messagesCorrective Action WARNING MESSAGESBENCH HEAT IF THE VALUE OF ANY TEST FUNCTION IS DISPLAYED 10.4 Troubleshooting using test function valuesAS “XXXX”, THIS INDICATES THAT THE READING IS OFF SCALE OR OTHERWISE NON-VALID10.5 Troubleshooting dynamic problems 10.5.2Noisy, unstable, or non-linearspan readings 10.5.1Noisy or unstable readings at zero10.5.3Slow response to changes in concentration 10.5.5Cannot zero or cannot dynamic zeroFlow is zero 10.6.1 Troubleshooting flow problemsSample Temperature 10.6.2Troubleshooting temperature problemsOptical Bench Temperature Gas Filter Wheel Temperature10.6.3.1 Analog Inputs 10.6.3 Checking the V/F card10.6.3.2 Digital to Analog Converters 10.6.3.3 Digital I/O lines V/F BOARD JUMPERS - FACTORY SETTINGS10.6.3.4 Factory Set JumpersUser Set Switches 10.6.4Checking the DC power supply boardSwitch 100 mV10.6.6 Checking the Synchronous Demodulator Board 10.6.5 Checking the pneumatic sensor board10.6.8 Checking Optical Alignment 10.6.7 Checking the Opto Interrupter10.Adjust R7 for a CO MEAS reading of 4200 ±200 mV 10.7 Warranty/repair questionnaire Page 11.1 Model 300 maintenance schedule 11.0 ROUTINE MAINTENANCE11.2Replacement of sample filter Examine and clean as11.3.1 Using a leak checker 11.3 Leak checkingDO NOT EXCEED 15 PSI OF PRESSURE SOLUTION. IF THERE IS NO INTERNAL BE CAREFUL USING THE BUBBLEPRESSURE, THE SOLUTION MAY ENTER DO NOT ATTEMPT TO USE THE BUBBLE SOLUTIONthe front panel. It should read the same as the version number that was located on the top right corner of the label on the PROM 12.1SPARE PARTS FOR CE MARK UNITS 12.0SPARE PARTS LISTS00969-01 12.2 SPARE PARTS FOR NON-CEMARK UNITS 00960-02 RS-232& Status Outputs APPENDIX A - LIST OF AVAILABLE MODEL 300 OPTIONSInternal Zero/Span IZS with valves Rack Mount and SlidesPage Cables & Adapters come Connectorsin 4 general types SignalWiring Troubleshooting the modem connection enable modem transmissionData Communications Software for a PC Page APPENDIX C - ELECTRICAL DRAWING INDEX Drawing NumberTitle