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Teledyne 300 instruction manual

Models: 300

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Teledyne 300 instruction manual

Contents

MODEL CARBON MONOXIDE ANALYZER Teledyne Advanced Pollution Instrumentation T-API9480 Carroll Park Drive San Diego, CA Toll Free 800 Telephone 858 FaxSAFETY MESSAGES TABLE OF CONTENTS Viewing and modifying variables TABLES FIGURESFIGURE 10.1 OPTO PICKUP WAVEFORM FIGURE 10.2 DETECTOR WAVEFORMFIGURE B.1 RS-232PIN ASSIGNMENTS 1.0INTRODUCTION 1.1Preface1.2 Warranty WARRANTY POLICYCOVERAGE NON-TELEDYNEAPI MANUFACTURED EQUIPMENT1.3 Principle of operation 1.4 Specifications 1.5 Installation and overview STEEL. LEAK CHECK ALL FITTINGS WITH SOAP SOLUTIONSEE FIGURE 1.4 FOR REAR PANEL PNEUMATIC CONNECTIONS. SAMPLE GAS SHOULD ONLY COMECHECK THAT ANALYZER IS SET UP FOR PROPER POWER PLUG MUST HAVE GROUND LUGVOLTAGE AND FREQUENCY REPEATEDLY PRESSING ENTR TO GET THE CARBON MONOXIDE ANALYZER FIGURE REAR PANEL ELECTRICAL CONNECTIONS FIGURE 1.6 Electrical and pneumatic connections 1.6.1 Electrical connections1.6.3 Status Outputs ZERO OR SPAN CHECKS CAN BE PERFORMED IN ANY ORDER1.6.4 RS-232 1.6.5 Pneumatic systemSTATUS OUTPUTS USE VENT LINE WHEN SAMPLING FROM 1.6.6 Sample gas connection see Figure1.6.7 Zero/span valve connections see Figure USE PTFE, GLASS, STAINLESS STEEL OR1.6.8 Exhaust connections see Figure FLOW DIAGRAM FIGURE REAR PANEL PNEUMATIC CONNECTIONS FIGURE REAR PANEL FIGURE MODEL 300 ASSEMBLY LAYOUT FIGURE 1.7 Operation verification INSTALLED OPTIONS SETUP VALUESCONFIGURATION DATA FINAL TEST AND CALIBRATION VALUES1.8 Options 1.8.1 Rack mount with slides1.8.2 Zero/span valves A 1¾ MINIMUM SEPARATION BETWEEN EACH1.8.3 Internal zero/span Page 2.1Key features 2.1.3 E2 ROM backup of software configuration2.0OPERATION 2.1.1 CO readout2.1.7 Password protection PASSWORD LEVELSPassword 2.1.6 RS-232interface2.2 Front panel 2.2.1 Front panel displaySYSTEM MODES MeaningTEST MEASUREMENTS Meaning2.2.2 Programmable push buttons WARNING MESSAGESWarning Message Meaning2.2.3 Status LED’s STATUS LED’s StateMeaning Page 3.0 PERFORMANCE TESTING 3.1 Manual zero/span check3.1.1 Zero Check 3.1.2 Span Check3.2 IZS zero/span check Option 3.1.3 Dual Range CalibrationStep Action3.3 Zero/span valves Option 3.4 Automatic zero/span checkMode THE PROGRAMMED START TIME MUST BE A MINIMUM OF 5 MINUTES LATER THAN THE REAL TIME CLOCK See Section 4.3 and 4.4 for setting real time clock THE CALIBRATE FEATURE OF AUTO SEQUENCES ALTERS THE FORMULAS USED TO COMPUTE THECARBON MONOXIDE READING. THIS METHOD OF CALIBRATION IS NOT APPROVED BY USEPA AND ISDefault CALIBRATION CONTROLSButton Sequence Function→0 is detected, the CPU will go into hold-off 3.7Remote zero/span check or adjustment RS-232 3.8 Power-onhold off3.9 Hold off 4.0 SETUP MODE 4.1 Setup mode operation4.3Setting the time-of-day 4.4 Setting the date4.5 Adjusting the clock speed CORRECTED CONCENTRATION =4.6 Setting the CO concentration range 4.7 Setting the analog output offset4.6.1 Single range mode SNGL 4.6.2 Dual range modeDUAL4.8 Setting the RS-232baud rate 4.9 Setting the analyzer I.D4.10 Disabling the calibration password 4.11 Data acquisition system DAS4.11.1 Data Channels 4.11.2 Setting-upData Channels Data Channel Edit MenuButton DescriptionSetting for RS-232access andATIMER sample or issue aTriggering Events NameDescription be deleted because memory must be re-initializedSetting Range SettingSampling Modes ModeCO Measure signal CO Reference signalOptical bench temperature Filter wheel temperature4.11.3 RS-232reporting DESCRIPTIONSetting Property4.12 Software configuration 4.13 Summary of setup functionsPress SETUP-DAS Scroll through setup properties untilSETUP-RNGE-UNIT Page 5.0 DIAGNOSTICS 5.2 Diagnostic testsSETUP-DIAG 5.1 Test measurements5.2.1 Signal I/O DIAGNOSTIC TESTSSignal Test #Contro SignalDescription ST FLOW ALARM TABLE 5.2 I/O SIGNALS 5.2.3 D/A output5.2.4 Electric Test 0%, 20%, 40%, 60%, 80%, 100%, 0%Page 6.0 HANDLING WARNINGS Page 7.0 RS-232COMMUNICATIONS RS-232MESSAGE TYPESCharacter Message Type7.1 DAS reporting D id REPORT “name” RECORDS=number COMPACT VERBOSE7.2 Warnings D REPORT “CONC” RECORDS=100 VERBOSED REPORT “PNUMTC” COMPACT WARNING MESSAGE CLEAR COMMANDS Command7.3 Status/control Warning Message Cleared7.4 Diagnostics CONTROL COMMANDSCommand Message MeaningDIAGNOSTIC COMMANDS DIAGNOSTIC REPORTS ReportCommand FunctionTEST MEASUREMENT REQUEST COMMANDS 7.5 Test measurements7.6 Viewing and modifying variables RS-232VARIABLE NAMES Var. NameLegal Values Button SequencePage BE CAREFUL WHEN PULLING IN OUTSIDE AIR TEMPERATURE ARE HIGH. CONDENSATION8.0 CALIBRATION 8.1REQUIRED EQUIPMENT AND GAS STANDARDSGAS GENERATION SYSTEM FIGURE INLET VENTING RECOMMENDATIONS FIGURETRACEABLE VOLUME STANDARD 8.2 MULTI-POINTCALIBRATIONTHE TEST GAS MUST BE INTRODUCED INTO THE ANALYZER THROUGH THE SAMPLE INLET PORT8.2.1PROCEDURE 14.Push “CAL” 15.Enter password. If enabled 8.3 ZERO/SPAN CHECKING Range DCPS Box Temp Wheel Temp Bench TempSample Temp Sample Flow Pressure MR ratio Measure/reference ratio CO Reference9.0 ADJUSTMENTS 9.1 Power supply board adjustment9.1.1 Box temperature limits M300 ELECTRICAL BLOCK DIAGRAM FIGURE 9.2 A/D - D/A Calibration procedure 9.3 Dark current signal adjust procedure1.Press SETUP-MORE-DIAG Switch TO ADJUST ANALOG RECORDER OFFSET SEE SECTION9.4 Output voltage range changes 100 mV9.5 Flow readout adjustment 9.6 DC power supplyFLOW AND PRESSURE READOUT ADJUSTMENT FIGURE 9.7 CPUPage 10.0 TROUBLESHOOTING CARDS WHILE UNDER POWER10.1 Overview DO NOT DISCONNECT CPU OR OTHER DIGITAL10.2.1 Checking the power sub-systems 10.2.2 Checking the CPU and display10.3 Troubleshooting using warning messages 10.2.3Checking the keyboardCorrective Action WARNING MESSAGESBENCH HEAT 10.4 Troubleshooting using test function values IF THE VALUE OF ANY TEST FUNCTION IS DISPLAYEDAS “XXXX”, THIS INDICATES THAT THE READING IS OFF SCALE OR OTHERWISE NON-VALID10.5 Troubleshooting dynamic problems 10.5.1Noisy or unstable readings at zero 10.5.2Noisy, unstable, or non-linearspan readings10.5.3Slow response to changes in concentration 10.5.5Cannot zero or cannot dynamic zero10.6.1 Troubleshooting flow problems Flow is zero10.6.2Troubleshooting temperature problems Sample TemperatureOptical Bench Temperature Gas Filter Wheel Temperature10.6.3 Checking the V/F card 10.6.3.1 Analog Inputs10.6.3.2 Digital to Analog Converters V/F BOARD JUMPERS - FACTORY SETTINGS 10.6.3.3 Digital I/O lines10.6.3.4 Factory Set Jumpers10.6.4Checking the DC power supply board User Set SwitchesSwitch 100 mV10.6.5 Checking the pneumatic sensor board 10.6.6 Checking the Synchronous Demodulator Board10.6.7 Checking the Opto Interrupter 10.6.8 Checking Optical Alignment10.Adjust R7 for a CO MEAS reading of 4200 ±200 mV 10.7 Warranty/repair questionnaire Page 11.0 ROUTINE MAINTENANCE 11.1 Model 300 maintenance schedule11.2Replacement of sample filter Examine and clean as11.3.1 Using a leak checker 11.3 Leak checkingDO NOT EXCEED 15 PSI OF PRESSURE BE CAREFUL USING THE BUBBLE SOLUTION. IF THERE IS NO INTERNALPRESSURE, THE SOLUTION MAY ENTER DO NOT ATTEMPT TO USE THE BUBBLE SOLUTIONthe front panel. It should read the same as the version number that was located on the top right corner of the label on the PROM 12.0SPARE PARTS LISTS 12.1SPARE PARTS FOR CE MARK UNITS00969-01 12.2 SPARE PARTS FOR NON-CEMARK UNITS 00960-02 APPENDIX A - LIST OF AVAILABLE MODEL 300 OPTIONS RS-232& Status OutputsInternal Zero/Span IZS with valves Rack Mount and SlidesPage Connectors Cables & Adapters comein 4 general types SignalWiring Troubleshooting the modem connection enable modem transmissionData Communications Software for a PC Page APPENDIX C - ELECTRICAL DRAWING INDEX Drawing NumberTitle