Zero/Span Checking, Sample Temp Sample Flow Pressure | Teledyne 300

If none of these help, see the TROUBLESHOOTING SECTION 10.0.

Record all the Analyzer setup data from the display.

Range

DCPS

Box Temp

Wheel Temp

Bench Temp

Sample Temp

Sample Flow

Pressure

MR ratio (Measure/reference ratio)

CO Reference

CO Measure

These data can be useful in future troubleshooting.

8.3 ZERO/SPAN CHECKING

It is recommended that the Model 300 be checked daily for zero and span drift.

The EPA requires that the Analyzer be zero and span checked at least once every two weeks.

With the Automatic Zero/Span Check and Remote Zero/Span Check features of the Model 300, daily zero and span checks are easy.

For Automatic Zero/Span Check and Remote Zero/Span Check to be effective, it is necessary that the Analyzer have the Zero/Span valve option. This option includes the two three-way stainless steel valves and requires user-supplied sources of zero air and span gas.

Operating instructions for Automatic Zero/Span Check and Remote Zero/Span Check are described in Sections 3.4 through 3.7.

P/N 02163G1 Teledyne API Model 300 CO Analyzer Instruction Manual - Page 76

Image 82

Teledyne 300 Zero/Span Checking, Range DCPS Box Temp Wheel Temp Bench Temp, Sample Temp Sample Flow Pressure, CO Measure

Contents

9480 Carroll Park Drive San Diego, CA MODEL CARBON MONOXIDE ANALYZERTeledyne Advanced Pollution Instrumentation T-API Toll Free 800 Telephone 858 Fax SAFETY MESSAGES TABLE OF CONTENTS Viewing and modifying variables TABLES FIGURES FIGURE 10.2 DETECTOR WAVEFORM FIGURE 10.1 OPTO PICKUP WAVEFORMFIGURE B.1 RS-232PIN ASSIGNMENTS 1.0INTRODUCTION 1.1Preface COVERAGE 1.2 WarrantyWARRANTY POLICY NON-TELEDYNEAPI MANUFACTURED EQUIPMENT 1.3 Principle of operation 1.4 Specifications SEE FIGURE 1.4 FOR REAR PANEL PNEUMATIC 1.5 Installation and overviewSTEEL. LEAK CHECK ALL FITTINGS WITH SOAP SOLUTION CONNECTIONS. SAMPLE GAS SHOULD ONLY COME POWER PLUG MUST HAVE GROUND LUG CHECK THAT ANALYZER IS SET UP FOR PROPERVOLTAGE AND FREQUENCY REPEATEDLY PRESSING ENTR TO GET THE CARBON MONOXIDE ANALYZER FIGURE REAR PANEL ELECTRICAL CONNECTIONS FIGURE 1.6.3 Status Outputs 1.6 Electrical and pneumatic connections1.6.1 Electrical connections ZERO OR SPAN CHECKS CAN BE PERFORMED IN ANY ORDER 1.6.5 Pneumatic system 1.6.4 RS-232STATUS OUTPUTS 1.6.7 Zero/span valve connections see Figure USE VENT LINE WHEN SAMPLING FROM1.6.6 Sample gas connection see Figure USE PTFE, GLASS, STAINLESS STEEL OR 1.6.8 Exhaust connections see Figure FLOW DIAGRAM FIGURE REAR PANEL PNEUMATIC CONNECTIONS FIGURE REAR PANEL FIGURE MODEL 300 ASSEMBLY LAYOUT FIGURE 1.7 Operation verification CONFIGURATION DATA INSTALLED OPTIONSSETUP VALUES FINAL TEST AND CALIBRATION VALUES 1.8.2 Zero/span valves 1.8 Options1.8.1 Rack mount with slides A 1¾ MINIMUM SEPARATION BETWEEN EACH 1.8.3 Internal zero/span Page 2.0OPERATION 2.1Key features2.1.3 E2 ROM backup of software configuration 2.1.1 CO readout Password 2.1.7 Password protectionPASSWORD LEVELS 2.1.6 RS-232interface 2.2 Front panel 2.2.1 Front panel display TEST MEASUREMENTS SYSTEM MODESMeaning Meaning Warning Message 2.2.2 Programmable push buttonsWARNING MESSAGES Meaning 2.2.3 Status LED’s State STATUS LED’sMeaning Page 3.1.1 Zero Check 3.0 PERFORMANCE TESTING3.1 Manual zero/span check 3.1.2 Span Check Step 3.2 IZS zero/span check Option3.1.3 Dual Range Calibration Action 3.4 Automatic zero/span check 3.3 Zero/span valves OptionMode THE PROGRAMMED START TIME MUST BE A MINIMUM OF 5 MINUTES LATER THAN THE REAL TIME CLOCK See Section 4.3 and 4.4 for setting real time clock CARBON MONOXIDE READING. THIS METHOD OF THE CALIBRATE FEATURE OF AUTO SEQUENCESALTERS THE FORMULAS USED TO COMPUTE THE CALIBRATION IS NOT APPROVED BY USEPA AND IS Button Sequence DefaultCALIBRATION CONTROLS Function →0 is detected, the CPU will go into hold-off 3.8 Power-onhold off 3.7Remote zero/span check or adjustment RS-2323.9 Hold off 4.0 SETUP MODE 4.1 Setup mode operation 4.5 Adjusting the clock speed 4.3Setting the time-of-day4.4 Setting the date CORRECTED CONCENTRATION = 4.6.1 Single range mode SNGL 4.6 Setting the CO concentration range4.7 Setting the analog output offset 4.6.2 Dual range modeDUAL 4.10 Disabling the calibration password 4.8 Setting the RS-232baud rate4.9 Setting the analyzer I.D 4.11 Data acquisition system DAS 4.11.1 Data Channels Button 4.11.2 Setting-upData ChannelsData Channel Edit Menu Description ATIMER Settingfor RS-232access and sample or issue a Description Triggering EventsName be deleted because memory must be re-initialized Sampling Modes Setting RangeSetting Mode DC power supply composite voltage CO Measure signalCO Reference signal Data Parameters Setting 4.11.3 RS-232reportingDESCRIPTION Property Press SETUP-DAS 4.12 Software configuration4.13 Summary of setup functions Scroll through setup properties until SETUP-RNGE-UNIT Page SETUP-DIAG 5.0 DIAGNOSTICS5.2 Diagnostic tests 5.1 Test measurements Signal 5.2.1 Signal I/ODIAGNOSTIC TESTS Test # Signal ControDescription ST FLOW ALARM 5.2.4 Electric Test TABLE 5.2 I/O SIGNALS5.2.3 D/A output 0%, 20%, 40%, 60%, 80%, 100%, 0%Page 6.0 HANDLING WARNINGS Page Character 7.0 RS-232COMMUNICATIONSRS-232MESSAGE TYPES Message Type 7.1 DAS reporting D id REPORT “name” RECORDS=number COMPACT VERBOSE D REPORT “CONC” RECORDS=100 VERBOSE 7.2 WarningsD REPORT “PNUMTC” COMPACT 7.3 Status/control WARNING MESSAGE CLEAR COMMANDSCommand Warning Message Cleared Command Message 7.4 DiagnosticsCONTROL COMMANDS Meaning Command DIAGNOSTIC COMMANDSDIAGNOSTIC REPORTS Report Function TEST MEASUREMENT REQUEST COMMANDS 7.5 Test measurements 7.6 Viewing and modifying variables Legal Values RS-232VARIABLE NAMESVar. Name Button SequencePage 8.1REQUIRED EQUIPMENT AND GAS STANDARDS BE CAREFUL WHEN PULLING IN OUTSIDE AIR8.0 CALIBRATION PARTICULARLY IF OUTSIDE HUMIDITY AND GAS GENERATION SYSTEM FIGURE INLET VENTING RECOMMENDATIONS FIGURE THE TEST GAS MUST BE INTRODUCED INTO THE TRACEABLE VOLUME STANDARD8.2 MULTI-POINTCALIBRATION ANALYZER THROUGH THE SAMPLE INLET PORT 8.2.1PROCEDURE 14.Push “CAL” 15.Enter password. If enabled Sample Temp Sample Flow Pressure 8.3 ZERO/SPAN CHECKINGRange DCPS Box Temp Wheel Temp Bench Temp MR ratio Measure/reference ratio CO Reference 9.1 Power supply board adjustment 9.0 ADJUSTMENTS9.1.1 Box temperature limits M300 ELECTRICAL BLOCK DIAGRAM FIGURE 9.3 Dark current signal adjust procedure 9.2 A/D - D/A Calibration procedure1.Press SETUP-MORE-DIAG 9.4 Output voltage range changes SwitchTO ADJUST ANALOG RECORDER OFFSET SEE SECTION 100 mV FLOW AND PRESSURE READOUT ADJUSTMENT FIGURE 9.5 Flow readout adjustment9.6 DC power supply 9.7 CPUPage 10.1 Overview 10.0 TROUBLESHOOTINGCARDS WHILE UNDER POWER DO NOT DISCONNECT CPU OR OTHER DIGITAL 10.2.1 Checking the power sub-systems 10.2.2 Checking the CPU and display Corrective Action 10.3 Troubleshooting using warning messages10.2.3Checking the keyboard WARNING MESSAGES BENCH HEAT AS “XXXX”, THIS INDICATES THAT THE READING IS 10.4 Troubleshooting using test function valuesIF THE VALUE OF ANY TEST FUNCTION IS DISPLAYED OFF SCALE OR OTHERWISE NON-VALID 10.5 Troubleshooting dynamic problems 10.5.3Slow response to changes in concentration 10.5.1Noisy or unstable readings at zero10.5.2Noisy, unstable, or non-linearspan readings 10.5.5Cannot zero or cannot dynamic zero 10.6.1 Troubleshooting flow problems Flow is zero High Flow 10.6.2Troubleshooting temperature problemsLow Flow Sample Temperature 10.6.3 Checking the V/F card 10.6.3.1 Analog Inputs 10.6.3.2 Digital to Analog Converters 10.6.3.4 V/F BOARD JUMPERS - FACTORY SETTINGS10.6.3.3 Digital I/O lines Factory Set Jumpers Switch 10.6.4Checking the DC power supply boardUser Set Switches 100 mV 10.6.5 Checking the pneumatic sensor board 10.6.6 Checking the Synchronous Demodulator Board 10.6.7 Checking the Opto Interrupter 10.6.8 Checking Optical Alignment 10.Adjust R7 for a CO MEAS reading of 4200 ±200 mV 10.7 Warranty/repair questionnaire Page 11.2Replacement of sample filter 11.0 ROUTINE MAINTENANCE11.1 Model 300 maintenance schedule Examine and clean as 11.3 Leak checking 11.3.1 Using a leak checkerDO NOT EXCEED 15 PSI OF PRESSURE PRESSURE, THE SOLUTION MAY ENTER BE CAREFUL USING THE BUBBLESOLUTION. IF THERE IS NO INTERNAL DO NOT ATTEMPT TO USE THE BUBBLE SOLUTION the front panel. It should read the same as the version number that was located on the top right corner of the label on the PROM 12.0SPARE PARTS LISTS 12.1SPARE PARTS FOR CE MARK UNITS 00969-01 12.2 SPARE PARTS FOR NON-CEMARK UNITS 00960-02 Internal Zero/Span IZS with valves APPENDIX A - LIST OF AVAILABLE MODEL 300 OPTIONSRS-232& Status Outputs Rack Mount and SlidesPage in 4 general types ConnectorsCables & Adapters come Signal Wiring enable modem transmission Troubleshooting the modem connectionData Communications Software for a PC Page Drawing Number APPENDIX C - ELECTRICAL DRAWING INDEXTitle