Teledyne 300 instruction

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Teledyne 300 instruction manual

Contents

MODEL CARBON MONOXIDE ANALYZER Teledyne Advanced Pollution Instrumentation T-API9480 Carroll Park Drive San Diego, CA Toll Free 800 Telephone 858 Fax SAFETY MESSAGES TABLE OF CONTENTS Viewing and modifying variables TABLES FIGURES FIGURE 10.2 DETECTOR WAVEFORM FIGURE 10.1 OPTO PICKUP WAVEFORMFIGURE B.1 RS-232PIN ASSIGNMENTS 1.0INTRODUCTION 1.1Preface 1.2 Warranty WARRANTY POLICYCOVERAGE NON-TELEDYNEAPI MANUFACTURED EQUIPMENT 1.3 Principle of operation 1.4 Specifications 1.5 Installation and overview STEEL. LEAK CHECK ALL FITTINGS WITH SOAP SOLUTIONSEE FIGURE 1.4 FOR REAR PANEL PNEUMATIC CONNECTIONS. SAMPLE GAS SHOULD ONLY COME POWER PLUG MUST HAVE GROUND LUG CHECK THAT ANALYZER IS SET UP FOR PROPERVOLTAGE AND FREQUENCY REPEATEDLY PRESSING ENTR TO GET THE CARBON MONOXIDE ANALYZER FIGURE REAR PANEL ELECTRICAL CONNECTIONS FIGURE 1.6 Electrical and pneumatic connections 1.6.1 Electrical connections1.6.3 Status Outputs ZERO OR SPAN CHECKS CAN BE PERFORMED IN ANY ORDER 1.6.5 Pneumatic system 1.6.4 RS-232STATUS OUTPUTS USE VENT LINE WHEN SAMPLING FROM 1.6.6 Sample gas connection see Figure1.6.7 Zero/span valve connections see Figure USE PTFE, GLASS, STAINLESS STEEL OR 1.6.8 Exhaust connections see Figure FLOW DIAGRAM FIGURE REAR PANEL PNEUMATIC CONNECTIONS FIGURE REAR PANEL FIGURE MODEL 300 ASSEMBLY LAYOUT FIGURE 1.7 Operation verification INSTALLED OPTIONS SETUP VALUESCONFIGURATION DATA FINAL TEST AND CALIBRATION VALUES 1.8 Options 1.8.1 Rack mount with slides1.8.2 Zero/span valves A 1¾ MINIMUM SEPARATION BETWEEN EACH 1.8.3 Internal zero/span Page 2.1Key features 2.1.3 E2 ROM backup of software configuration2.0OPERATION 2.1.1 CO readout 2.1.7 Password protection PASSWORD LEVELSPassword 2.1.6 RS-232interface 2.2 Front panel 2.2.1 Front panel display SYSTEM MODES MeaningTEST MEASUREMENTS Meaning 2.2.2 Programmable push buttons WARNING MESSAGESWarning Message Meaning 2.2.3 Status LED’s State STATUS LED’sMeaning Page 3.0 PERFORMANCE TESTING 3.1 Manual zero/span check3.1.1 Zero Check 3.1.2 Span Check 3.2 IZS zero/span check Option 3.1.3 Dual Range CalibrationStep Action 3.4 Automatic zero/span check 3.3 Zero/span valves OptionMode THE PROGRAMMED START TIME MUST BE A MINIMUM OF 5 MINUTES LATER THAN THE REAL TIME CLOCK See Section 4.3 and 4.4 for setting real time clock THE CALIBRATE FEATURE OF AUTO SEQUENCES ALTERS THE FORMULAS USED TO COMPUTE THECARBON MONOXIDE READING. THIS METHOD OF CALIBRATION IS NOT APPROVED BY USEPA AND IS Default CALIBRATION CONTROLSButton Sequence Function →0 is detected, the CPU will go into hold-off 3.8 Power-onhold off 3.7Remote zero/span check or adjustment RS-2323.9 Hold off 4.0 SETUP MODE 4.1 Setup mode operation 4.3Setting the time-of-day 4.4 Setting the date4.5 Adjusting the clock speed CORRECTED CONCENTRATION = 4.6 Setting the CO concentration range 4.7 Setting the analog output offset4.6.1 Single range mode SNGL 4.6.2 Dual range modeDUAL 4.8 Setting the RS-232baud rate 4.9 Setting the analyzer I.D4.10 Disabling the calibration password 4.11 Data acquisition system DAS 4.11.1 Data Channels 4.11.2 Setting-upData Channels Data Channel Edit MenuButton Description Setting for RS-232access andATIMER sample or issue a Triggering Events NameDescription be deleted because memory must be re-initialized Setting Range SettingSampling Modes Mode CO Measure signal CO Reference signalDC power supply composite voltage Data Parameters 4.11.3 RS-232reporting DESCRIPTIONSetting Property 4.12 Software configuration 4.13 Summary of setup functionsPress SETUP-DAS Scroll through setup properties until SETUP-RNGE-UNIT Page 5.0 DIAGNOSTICS 5.2 Diagnostic testsSETUP-DIAG 5.1 Test measurements 5.2.1 Signal I/O DIAGNOSTIC TESTSSignal Test # Signal ControDescription ST FLOW ALARM TABLE 5.2 I/O SIGNALS 5.2.3 D/A output5.2.4 Electric Test 0%, 20%, 40%, 60%, 80%, 100%, 0%Page 6.0 HANDLING WARNINGS Page 7.0 RS-232COMMUNICATIONS RS-232MESSAGE TYPESCharacter Message Type 7.1 DAS reporting D id REPORT “name” RECORDS=number COMPACT VERBOSE D REPORT “CONC” RECORDS=100 VERBOSE 7.2 WarningsD REPORT “PNUMTC” COMPACT WARNING MESSAGE CLEAR COMMANDS Command7.3 Status/control Warning Message Cleared 7.4 Diagnostics CONTROL COMMANDSCommand Message Meaning DIAGNOSTIC COMMANDS DIAGNOSTIC REPORTS ReportCommand Function TEST MEASUREMENT REQUEST COMMANDS 7.5 Test measurements 7.6 Viewing and modifying variables RS-232VARIABLE NAMES Var. NameLegal Values Button SequencePage BE CAREFUL WHEN PULLING IN OUTSIDE AIR 8.0 CALIBRATION8.1REQUIRED EQUIPMENT AND GAS STANDARDS PARTICULARLY IF OUTSIDE HUMIDITY AND GAS GENERATION SYSTEM FIGURE INLET VENTING RECOMMENDATIONS FIGURE TRACEABLE VOLUME STANDARD 8.2 MULTI-POINTCALIBRATIONTHE TEST GAS MUST BE INTRODUCED INTO THE ANALYZER THROUGH THE SAMPLE INLET PORT 8.2.1PROCEDURE 14.Push “CAL” 15.Enter password. If enabled 8.3 ZERO/SPAN CHECKING Range DCPS Box Temp Wheel Temp Bench TempSample Temp Sample Flow Pressure MR ratio Measure/reference ratio CO Reference 9.1 Power supply board adjustment 9.0 ADJUSTMENTS9.1.1 Box temperature limits M300 ELECTRICAL BLOCK DIAGRAM FIGURE 9.3 Dark current signal adjust procedure 9.2 A/D - D/A Calibration procedure1.Press SETUP-MORE-DIAG Switch TO ADJUST ANALOG RECORDER OFFSET SEE SECTION9.4 Output voltage range changes 100 mV 9.5 Flow readout adjustment 9.6 DC power supplyFLOW AND PRESSURE READOUT ADJUSTMENT FIGURE 9.7 CPUPage 10.0 TROUBLESHOOTING CARDS WHILE UNDER POWER10.1 Overview DO NOT DISCONNECT CPU OR OTHER DIGITAL 10.2.1 Checking the power sub-systems 10.2.2 Checking the CPU and display 10.3 Troubleshooting using warning messages 10.2.3Checking the keyboardCorrective Action WARNING MESSAGES BENCH HEAT 10.4 Troubleshooting using test function values IF THE VALUE OF ANY TEST FUNCTION IS DISPLAYEDAS “XXXX”, THIS INDICATES THAT THE READING IS OFF SCALE OR OTHERWISE NON-VALID 10.5 Troubleshooting dynamic problems 10.5.1Noisy or unstable readings at zero 10.5.2Noisy, unstable, or non-linearspan readings10.5.3Slow response to changes in concentration 10.5.5Cannot zero or cannot dynamic zero 10.6.1 Troubleshooting flow problems Flow is zero 10.6.2Troubleshooting temperature problems Low FlowHigh Flow Sample Temperature 10.6.3 Checking the V/F card 10.6.3.1 Analog Inputs 10.6.3.2 Digital to Analog Converters V/F BOARD JUMPERS - FACTORY SETTINGS 10.6.3.3 Digital I/O lines10.6.3.4 Factory Set Jumpers 10.6.4Checking the DC power supply board User Set SwitchesSwitch 100 mV 10.6.5 Checking the pneumatic sensor board 10.6.6 Checking the Synchronous Demodulator Board 10.6.7 Checking the Opto Interrupter 10.6.8 Checking Optical Alignment 10.Adjust R7 for a CO MEAS reading of 4200 ±200 mV 10.7 Warranty/repair questionnaire Page 11.0 ROUTINE MAINTENANCE 11.1 Model 300 maintenance schedule11.2Replacement of sample filter Examine and clean as 11.3 Leak checking 11.3.1 Using a leak checkerDO NOT EXCEED 15 PSI OF PRESSURE BE CAREFUL USING THE BUBBLE SOLUTION. IF THERE IS NO INTERNALPRESSURE, THE SOLUTION MAY ENTER DO NOT ATTEMPT TO USE THE BUBBLE SOLUTION the front panel. It should read the same as the version number that was located on the top right corner of the label on the PROM 12.0SPARE PARTS LISTS 12.1SPARE PARTS FOR CE MARK UNITS 00969-01 12.2 SPARE PARTS FOR NON-CEMARK UNITS 00960-02 APPENDIX A - LIST OF AVAILABLE MODEL 300 OPTIONS RS-232& Status OutputsInternal Zero/Span IZS with valves Rack Mount and SlidesPage Connectors Cables & Adapters comein 4 general types Signal Wiring enable modem transmission Troubleshooting the modem connectionData Communications Software for a PC Page Drawing Number APPENDIX C - ELECTRICAL DRAWING INDEXTitle