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Teledyne 300 Calibration, 8.1REQUIRED EQUIPMENT AND GAS STANDARDS, May Result Which Can Lead To

Models: 300

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8.0 CALIBRATION

8.0 CALIBRATION

This section describes a method of performing a multi-point calibration of the Model 300 CO Analyzer and a method of performing a zero-span check.

8.1REQUIRED EQUIPMENT AND GAS STANDARDS

Zero air must be free of CO (less than 0.1 ppm of CO).

CAUTION

BE CAREFUL WHEN PULLING IN OUTSIDE AIR

PARTICULARLY IF OUTSIDE HUMIDITY AND

TEMPERATURE ARE HIGH. CONDENSATION

MAY RESULT WHICH CAN LEAD TO

UNSTABLE OPERATION, OR, AT WORST,

WATER CONTAMINATION IN THE CELL.

Calibration gas concentrations must be generated from an NIST-traceable cylinder of CO-in-air, such as manufactured by Scott-Marrin. Carrier air for transporting the CO must be the same as the zero air. A suggested calibration gas generating system is shown in Figure 8.1.

The materials in the calibration gas delivery system should be stainless steel, TFE and FEP (Teflon). The system must be clean.

The calibration gas delivery system (or manifold) must be properly vented near the Analyzer inlet to avoid imposing a pressure or vacuum at the inlet. The recommended venting method is shown in Figure 8.2.

P/N 02163G1 Teledyne API Model 300 CO Analyzer Instruction Manual - Page 71

Image 77

Teledyne 300 Calibration, 8.1REQUIRED EQUIPMENT AND GAS STANDARDS, Be Careful When Pulling In Outside Air

FAQ

What equipment and gas standards are required for calibration?

Zero air must be free of CO less than 0.1 ppm, and calibration gas concentrations must be generated from an NIST-traceable cylinder of CO-in-air.

What precautions should be taken when pulling in outside air?

Be careful, particularly if outside humidity and temperature are high, as condensation may result which can lead to unstable operation or water contamination in the cell.

What materials should the calibration gas delivery system be made of?

Stainless steel, TFE, and FEP Teflon are recommended for the materials in the calibration gas delivery system.

Contents

Teledyne Advanced Pollution Instrumentation T-API MODEL CARBON MONOXIDE ANALYZER9480 Carroll Park Drive San Diego, CA Toll Free 800 Telephone 858 FaxSAFETY MESSAGES TABLE OF CONTENTS Viewing and modifying variables FIGURES TABLESFIGURE B.1 RS-232PIN ASSIGNMENTS FIGURE 10.1 OPTO PICKUP WAVEFORMFIGURE 10.2 DETECTOR WAVEFORM 1.1Preface 1.0INTRODUCTIONWARRANTY POLICY 1.2 WarrantyCOVERAGE NON-TELEDYNEAPI MANUFACTURED EQUIPMENT1.3 Principle of operation 1.4 Specifications STEEL. LEAK CHECK ALL FITTINGS WITH SOAP SOLUTION 1.5 Installation and overviewSEE FIGURE 1.4 FOR REAR PANEL PNEUMATIC CONNECTIONS. SAMPLE GAS SHOULD ONLY COMEVOLTAGE AND FREQUENCY CHECK THAT ANALYZER IS SET UP FOR PROPERPOWER PLUG MUST HAVE GROUND LUG REPEATEDLY PRESSING ENTR TO GET THE CARBON MONOXIDE ANALYZER FIGURE REAR PANEL ELECTRICAL CONNECTIONS FIGURE 1.6.1 Electrical connections 1.6 Electrical and pneumatic connections1.6.3 Status Outputs ZERO OR SPAN CHECKS CAN BE PERFORMED IN ANY ORDERSTATUS OUTPUTS 1.6.4 RS-2321.6.5 Pneumatic system 1.6.6 Sample gas connection see Figure USE VENT LINE WHEN SAMPLING FROM1.6.7 Zero/span valve connections see Figure USE PTFE, GLASS, STAINLESS STEEL OR1.6.8 Exhaust connections see Figure FLOW DIAGRAM FIGURE REAR PANEL PNEUMATIC CONNECTIONS FIGURE REAR PANEL FIGURE MODEL 300 ASSEMBLY LAYOUT FIGURE 1.7 Operation verification SETUP VALUES INSTALLED OPTIONSCONFIGURATION DATA FINAL TEST AND CALIBRATION VALUES1.8.1 Rack mount with slides 1.8 Options1.8.2 Zero/span valves A 1¾ MINIMUM SEPARATION BETWEEN EACH1.8.3 Internal zero/span Page 2.1.3 E2 ROM backup of software configuration 2.1Key features2.0OPERATION 2.1.1 CO readoutPASSWORD LEVELS 2.1.7 Password protectionPassword 2.1.6 RS-232interface2.2.1 Front panel display 2.2 Front panelMeaning SYSTEM MODESTEST MEASUREMENTS MeaningWARNING MESSAGES 2.2.2 Programmable push buttonsWarning Message Meaning2.2.3 Status LED’s Meaning STATUS LED’sState Page 3.1 Manual zero/span check 3.0 PERFORMANCE TESTING3.1.1 Zero Check 3.1.2 Span Check3.1.3 Dual Range Calibration 3.2 IZS zero/span check OptionStep ActionMode 3.3 Zero/span valves Option3.4 Automatic zero/span check THE PROGRAMMED START TIME MUST BE A MINIMUM OF 5 MINUTES LATER THAN THE REAL TIME CLOCK See Section 4.3 and 4.4 for setting real time clock ALTERS THE FORMULAS USED TO COMPUTE THE THE CALIBRATE FEATURE OF AUTO SEQUENCESCARBON MONOXIDE READING. THIS METHOD OF CALIBRATION IS NOT APPROVED BY USEPA AND ISCALIBRATION CONTROLS DefaultButton Sequence Function→0 is detected, the CPU will go into hold-off 3.9 Hold off 3.7Remote zero/span check or adjustment RS-2323.8 Power-onhold off 4.1 Setup mode operation 4.0 SETUP MODE4.4 Setting the date 4.3Setting the time-of-day4.5 Adjusting the clock speed CORRECTED CONCENTRATION =4.7 Setting the analog output offset 4.6 Setting the CO concentration range4.6.1 Single range mode SNGL 4.6.2 Dual range modeDUAL4.9 Setting the analyzer I.D 4.8 Setting the RS-232baud rate4.10 Disabling the calibration password 4.11 Data acquisition system DAS4.11.1 Data Channels Data Channel Edit Menu 4.11.2 Setting-upData ChannelsButton Descriptionfor RS-232access and SettingATIMER sample or issue aName Triggering EventsDescription be deleted because memory must be re-initializedSetting Setting RangeSampling Modes ModeCO Reference signal CO Measure signalOptical bench temperature Filter wheel temperatureDESCRIPTION 4.11.3 RS-232reportingSetting Property4.13 Summary of setup functions 4.12 Software configurationPress SETUP-DAS Scroll through setup properties untilSETUP-RNGE-UNIT Page 5.2 Diagnostic tests 5.0 DIAGNOSTICSSETUP-DIAG 5.1 Test measurementsDIAGNOSTIC TESTS 5.2.1 Signal I/OSignal Test #Description ControSignal ST FLOW ALARM 5.2.3 D/A output TABLE 5.2 I/O SIGNALS5.2.4 Electric Test 0%, 20%, 40%, 60%, 80%, 100%, 0%Page 6.0 HANDLING WARNINGS Page RS-232MESSAGE TYPES 7.0 RS-232COMMUNICATIONSCharacter Message TypeD id REPORT “name” RECORDS=number COMPACT VERBOSE 7.1 DAS reportingD REPORT “PNUMTC” COMPACT 7.2 WarningsD REPORT “CONC” RECORDS=100 VERBOSE Command WARNING MESSAGE CLEAR COMMANDS7.3 Status/control Warning Message ClearedCONTROL COMMANDS 7.4 DiagnosticsCommand Message MeaningDIAGNOSTIC REPORTS Report DIAGNOSTIC COMMANDSCommand Function7.5 Test measurements TEST MEASUREMENT REQUEST COMMANDS7.6 Viewing and modifying variables Var. Name RS-232VARIABLE NAMESLegal Values Button SequencePage TEMPERATURE ARE HIGH. CONDENSATION BE CAREFUL WHEN PULLING IN OUTSIDE AIR8.0 CALIBRATION 8.1REQUIRED EQUIPMENT AND GAS STANDARDSINLET VENTING RECOMMENDATIONS FIGURE GAS GENERATION SYSTEM FIGURE8.2 MULTI-POINTCALIBRATION TRACEABLE VOLUME STANDARDTHE TEST GAS MUST BE INTRODUCED INTO THE ANALYZER THROUGH THE SAMPLE INLET PORT8.2.1PROCEDURE 14.Push “CAL” 15.Enter password. If enabled Range DCPS Box Temp Wheel Temp Bench Temp 8.3 ZERO/SPAN CHECKINGSample Temp Sample Flow Pressure MR ratio Measure/reference ratio CO Reference9.1.1 Box temperature limits 9.0 ADJUSTMENTS9.1 Power supply board adjustment M300 ELECTRICAL BLOCK DIAGRAM FIGURE 1.Press SETUP-MORE-DIAG 9.2 A/D - D/A Calibration procedure9.3 Dark current signal adjust procedure TO ADJUST ANALOG RECORDER OFFSET SEE SECTION Switch9.4 Output voltage range changes 100 mV9.6 DC power supply 9.5 Flow readout adjustmentFLOW AND PRESSURE READOUT ADJUSTMENT FIGURE 9.7 CPUPage CARDS WHILE UNDER POWER 10.0 TROUBLESHOOTING10.1 Overview DO NOT DISCONNECT CPU OR OTHER DIGITAL10.2.2 Checking the CPU and display 10.2.1 Checking the power sub-systems10.2.3Checking the keyboard 10.3 Troubleshooting using warning messagesCorrective Action WARNING MESSAGESBENCH HEAT IF THE VALUE OF ANY TEST FUNCTION IS DISPLAYED 10.4 Troubleshooting using test function valuesAS “XXXX”, THIS INDICATES THAT THE READING IS OFF SCALE OR OTHERWISE NON-VALID10.5 Troubleshooting dynamic problems 10.5.2Noisy, unstable, or non-linearspan readings 10.5.1Noisy or unstable readings at zero10.5.3Slow response to changes in concentration 10.5.5Cannot zero or cannot dynamic zeroFlow is zero 10.6.1 Troubleshooting flow problemsSample Temperature 10.6.2Troubleshooting temperature problemsOptical Bench Temperature Gas Filter Wheel Temperature10.6.3.1 Analog Inputs 10.6.3 Checking the V/F card10.6.3.2 Digital to Analog Converters 10.6.3.3 Digital I/O lines V/F BOARD JUMPERS - FACTORY SETTINGS10.6.3.4 Factory Set JumpersUser Set Switches 10.6.4Checking the DC power supply boardSwitch 100 mV10.6.6 Checking the Synchronous Demodulator Board 10.6.5 Checking the pneumatic sensor board10.6.8 Checking Optical Alignment 10.6.7 Checking the Opto Interrupter10.Adjust R7 for a CO MEAS reading of 4200 ±200 mV 10.7 Warranty/repair questionnaire Page 11.1 Model 300 maintenance schedule 11.0 ROUTINE MAINTENANCE11.2Replacement of sample filter Examine and clean asDO NOT EXCEED 15 PSI OF PRESSURE 11.3.1 Using a leak checker11.3 Leak checking SOLUTION. IF THERE IS NO INTERNAL BE CAREFUL USING THE BUBBLEPRESSURE, THE SOLUTION MAY ENTER DO NOT ATTEMPT TO USE THE BUBBLE SOLUTIONthe front panel. It should read the same as the version number that was located on the top right corner of the label on the PROM 12.1SPARE PARTS FOR CE MARK UNITS 12.0SPARE PARTS LISTS00969-01 12.2 SPARE PARTS FOR NON-CEMARK UNITS 00960-02 RS-232& Status Outputs APPENDIX A - LIST OF AVAILABLE MODEL 300 OPTIONSInternal Zero/Span IZS with valves Rack Mount and SlidesPage Cables & Adapters come Connectorsin 4 general types SignalWiring Data Communications Software for a PC Troubleshooting the modem connectionenable modem transmission Page Title APPENDIX C - ELECTRICAL DRAWING INDEXDrawing Number