9480 Carroll Park Drive San Diego, CA
MODEL CARBON MONOXIDE ANALYZER
Teledyne Advanced Pollution Instrumentation T-API
Toll Free 800 Telephone 858 Fax
SAFETY MESSAGES
TABLE OF CONTENTS
Viewing and modifying variables
TABLES
FIGURES
FIGURE B.1 RS-232PIN ASSIGNMENTS
FIGURE 10.1 OPTO PICKUP WAVEFORM
FIGURE 10.2 DETECTOR WAVEFORM
1.0INTRODUCTION
1.1Preface
COVERAGE
1.2 Warranty
WARRANTY POLICY
NON-TELEDYNEAPI MANUFACTURED EQUIPMENT
1.3 Principle of operation
1.4 Specifications
SEE FIGURE 1.4 FOR REAR PANEL PNEUMATIC
1.5 Installation and overview
STEEL. LEAK CHECK ALL FITTINGS WITH SOAP SOLUTION
CONNECTIONS. SAMPLE GAS SHOULD ONLY COME
VOLTAGE AND FREQUENCY
CHECK THAT ANALYZER IS SET UP FOR PROPER
POWER PLUG MUST HAVE GROUND LUG
REPEATEDLY PRESSING ENTR TO GET THE
CARBON MONOXIDE ANALYZER FIGURE
REAR PANEL ELECTRICAL CONNECTIONS FIGURE
1.6.3 Status Outputs
1.6 Electrical and pneumatic connections
1.6.1 Electrical connections
ZERO OR SPAN CHECKS CAN BE PERFORMED IN ANY ORDER
STATUS OUTPUTS
1.6.4 RS-232
1.6.5 Pneumatic system
1.6.7 Zero/span valve connections see Figure
USE VENT LINE WHEN SAMPLING FROM
1.6.6 Sample gas connection see Figure
USE PTFE, GLASS, STAINLESS STEEL OR
1.6.8 Exhaust connections see Figure
FLOW DIAGRAM FIGURE
REAR PANEL PNEUMATIC CONNECTIONS FIGURE
REAR PANEL FIGURE
MODEL 300 ASSEMBLY LAYOUT FIGURE
1.7 Operation verification
CONFIGURATION DATA
INSTALLED OPTIONS
SETUP VALUES
FINAL TEST AND CALIBRATION VALUES
1.8.2 Zero/span valves
1.8 Options
1.8.1 Rack mount with slides
A 1¾ MINIMUM SEPARATION BETWEEN EACH
1.8.3 Internal zero/span
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2.0OPERATION
2.1Key features
2.1.3 E2 ROM backup of software configuration
2.1.1 CO readout
Password
2.1.7 Password protection
PASSWORD LEVELS
2.1.6 RS-232interface
2.2 Front panel
2.2.1 Front panel display
TEST MEASUREMENTS
SYSTEM MODES
Meaning
Meaning
Warning Message
2.2.2 Programmable push buttons
WARNING MESSAGES
Meaning
2.2.3 Status LED’s
Meaning
STATUS LED’s
State
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3.1.1 Zero Check
3.0 PERFORMANCE TESTING
3.1 Manual zero/span check
3.1.2 Span Check
Step
3.2 IZS zero/span check Option
3.1.3 Dual Range Calibration
Action
Mode
3.3 Zero/span valves Option
3.4 Automatic zero/span check
THE PROGRAMMED START TIME MUST BE A MINIMUM OF 5 MINUTES LATER THAN THE REAL TIME CLOCK See Section 4.3 and 4.4 for setting real time clock
CARBON MONOXIDE READING. THIS METHOD OF
THE CALIBRATE FEATURE OF AUTO SEQUENCES
ALTERS THE FORMULAS USED TO COMPUTE THE
CALIBRATION IS NOT APPROVED BY USEPA AND IS
Button Sequence
Default
CALIBRATION CONTROLS
Function
→0 is detected, the CPU will go into hold-off
3.9 Hold off
3.7Remote zero/span check or adjustment RS-232
3.8 Power-onhold off
4.0 SETUP MODE
4.1 Setup mode operation
4.5 Adjusting the clock speed
4.3Setting the time-of-day
4.4 Setting the date
CORRECTED CONCENTRATION =
4.6.1 Single range mode SNGL
4.6 Setting the CO concentration range
4.7 Setting the analog output offset
4.6.2 Dual range modeDUAL
4.10 Disabling the calibration password
4.8 Setting the RS-232baud rate
4.9 Setting the analyzer I.D
4.11 Data acquisition system DAS
4.11.1 Data Channels
Button
4.11.2 Setting-upData Channels
Data Channel Edit Menu
Description
ATIMER
Setting
for RS-232access and
sample or issue a
Description
Triggering Events
Name
be deleted because memory must be re-initialized
Sampling Modes
Setting Range
Setting
Mode
DC power supply composite voltage
CO Measure signal
CO Reference signal
Data Parameters
Setting
4.11.3 RS-232reporting
DESCRIPTION
Property
Press SETUP-DAS
4.12 Software configuration
4.13 Summary of setup functions
Scroll through setup properties until
SETUP-RNGE-UNIT
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SETUP-DIAG
5.0 DIAGNOSTICS
5.2 Diagnostic tests
5.1 Test measurements
Signal
5.2.1 Signal I/O
DIAGNOSTIC TESTS
Test #
Description
Contro
Signal
ST FLOW ALARM
5.2.4 Electric Test
TABLE 5.2 I/O SIGNALS
5.2.3 D/A output
0%, 20%, 40%, 60%, 80%, 100%, 0%
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6.0 HANDLING WARNINGS
Page
Character
7.0 RS-232COMMUNICATIONS
RS-232MESSAGE TYPES
Message Type
7.1 DAS reporting
D id REPORT “name” RECORDS=number COMPACT VERBOSE
D REPORT “PNUMTC” COMPACT
7.2 Warnings
D REPORT “CONC” RECORDS=100 VERBOSE
7.3 Status/control
WARNING MESSAGE CLEAR COMMANDS
Command
Warning Message Cleared
Command Message
7.4 Diagnostics
CONTROL COMMANDS
Meaning
Command
DIAGNOSTIC COMMANDS
DIAGNOSTIC REPORTS Report
Function
TEST MEASUREMENT REQUEST COMMANDS
7.5 Test measurements
7.6 Viewing and modifying variables
Legal Values
RS-232VARIABLE NAMES
Var. Name
Button Sequence
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8.1REQUIRED EQUIPMENT AND GAS STANDARDS
BE CAREFUL WHEN PULLING IN OUTSIDE AIR
8.0 CALIBRATION
PARTICULARLY IF OUTSIDE HUMIDITY AND
GAS GENERATION SYSTEM FIGURE
INLET VENTING RECOMMENDATIONS FIGURE
THE TEST GAS MUST BE INTRODUCED INTO THE
TRACEABLE VOLUME STANDARD
8.2 MULTI-POINTCALIBRATION
ANALYZER THROUGH THE SAMPLE INLET PORT
8.2.1PROCEDURE
14.Push “CAL” 15.Enter password. If enabled
Sample Temp Sample Flow Pressure
8.3 ZERO/SPAN CHECKING
Range DCPS Box Temp Wheel Temp Bench Temp
MR ratio Measure/reference ratio CO Reference
9.1.1 Box temperature limits
9.0 ADJUSTMENTS
9.1 Power supply board adjustment
M300 ELECTRICAL BLOCK DIAGRAM FIGURE
1.Press SETUP-MORE-DIAG
9.2 A/D - D/A Calibration procedure
9.3 Dark current signal adjust procedure
9.4 Output voltage range changes
Switch
TO ADJUST ANALOG RECORDER OFFSET SEE SECTION
100 mV
FLOW AND PRESSURE READOUT ADJUSTMENT FIGURE
9.5 Flow readout adjustment
9.6 DC power supply
9.7 CPU
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10.1 Overview
10.0 TROUBLESHOOTING
CARDS WHILE UNDER POWER
DO NOT DISCONNECT CPU OR OTHER DIGITAL
10.2.1 Checking the power sub-systems
10.2.2 Checking the CPU and display
Corrective Action
10.3 Troubleshooting using warning messages
10.2.3Checking the keyboard
WARNING MESSAGES
BENCH HEAT
AS “XXXX”, THIS INDICATES THAT THE READING IS
10.4 Troubleshooting using test function values
IF THE VALUE OF ANY TEST FUNCTION IS DISPLAYED
OFF SCALE OR OTHERWISE NON-VALID
10.5 Troubleshooting dynamic problems
10.5.3Slow response to changes in concentration
10.5.1Noisy or unstable readings at zero
10.5.2Noisy, unstable, or non-linearspan readings
10.5.5Cannot zero or cannot dynamic zero
10.6.1 Troubleshooting flow problems
Flow is zero
High Flow
10.6.2Troubleshooting temperature problems
Low Flow
Sample Temperature
10.6.3 Checking the V/F card
10.6.3.1 Analog Inputs
10.6.3.2 Digital to Analog Converters
10.6.3.4
V/F BOARD JUMPERS - FACTORY SETTINGS
10.6.3.3 Digital I/O lines
Factory Set Jumpers
Switch
10.6.4Checking the DC power supply board
User Set Switches
100 mV
10.6.5 Checking the pneumatic sensor board
10.6.6 Checking the Synchronous Demodulator Board
10.6.7 Checking the Opto Interrupter
10.6.8 Checking Optical Alignment
10.Adjust R7 for a CO MEAS reading of 4200 ±200 mV
10.7 Warranty/repair questionnaire
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11.2Replacement of sample filter
11.0 ROUTINE MAINTENANCE
11.1 Model 300 maintenance schedule
Examine and clean as
DO NOT EXCEED 15 PSI OF PRESSURE
11.3.1 Using a leak checker
11.3 Leak checking
PRESSURE, THE SOLUTION MAY ENTER
BE CAREFUL USING THE BUBBLE
SOLUTION. IF THERE IS NO INTERNAL
DO NOT ATTEMPT TO USE THE BUBBLE SOLUTION
the front panel. It should read the same as the version number that was located on the top right corner of the label on the PROM
12.0SPARE PARTS LISTS
12.1SPARE PARTS FOR CE MARK UNITS
00969-01
12.2 SPARE PARTS FOR NON-CEMARK UNITS
00960-02
Internal Zero/Span IZS with valves
APPENDIX A - LIST OF AVAILABLE MODEL 300 OPTIONS
RS-232& Status Outputs
Rack Mount and Slides
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in 4 general types
Connectors
Cables & Adapters come
Signal
Wiring
Data Communications Software for a PC
Troubleshooting the modem connection
enable modem transmission
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Title
APPENDIX C - ELECTRICAL DRAWING INDEX
Drawing Number