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Teledyne 300 instruction manual Carbon Monoxide Analyzer Figure

Models: 300

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CARBON MONOXIDE ANALYZER

CARBON MONOXIDE ANALYZER

FIGURE 1.1

P/N 02163G1 Teledyne API Model 300 CO Analyzer Instruction Manual - Page 8

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Teledyne 300 instruction manual Carbon Monoxide Analyzer Figure

Contents

9480 Carroll Park Drive San Diego, CA MODEL CARBON MONOXIDE ANALYZERTeledyne Advanced Pollution Instrumentation T-API Toll Free 800 Telephone 858 FaxSAFETY MESSAGES TABLE OF CONTENTS Viewing and modifying variables TABLES FIGURESFIGURE B.1 RS-232PIN ASSIGNMENTS FIGURE 10.1 OPTO PICKUP WAVEFORMFIGURE 10.2 DETECTOR WAVEFORM 1.0INTRODUCTION 1.1PrefaceCOVERAGE 1.2 WarrantyWARRANTY POLICY NON-TELEDYNEAPI MANUFACTURED EQUIPMENT1.3 Principle of operation 1.4 Specifications SEE FIGURE 1.4 FOR REAR PANEL PNEUMATIC 1.5 Installation and overviewSTEEL. LEAK CHECK ALL FITTINGS WITH SOAP SOLUTION CONNECTIONS. SAMPLE GAS SHOULD ONLY COMEVOLTAGE AND FREQUENCY CHECK THAT ANALYZER IS SET UP FOR PROPERPOWER PLUG MUST HAVE GROUND LUG REPEATEDLY PRESSING ENTR TO GET THE CARBON MONOXIDE ANALYZER FIGURE REAR PANEL ELECTRICAL CONNECTIONS FIGURE 1.6.3 Status Outputs 1.6 Electrical and pneumatic connections1.6.1 Electrical connections ZERO OR SPAN CHECKS CAN BE PERFORMED IN ANY ORDERSTATUS OUTPUTS 1.6.4 RS-2321.6.5 Pneumatic system 1.6.7 Zero/span valve connections see Figure USE VENT LINE WHEN SAMPLING FROM1.6.6 Sample gas connection see Figure USE PTFE, GLASS, STAINLESS STEEL OR1.6.8 Exhaust connections see Figure FLOW DIAGRAM FIGURE REAR PANEL PNEUMATIC CONNECTIONS FIGURE REAR PANEL FIGURE MODEL 300 ASSEMBLY LAYOUT FIGURE 1.7 Operation verification CONFIGURATION DATA INSTALLED OPTIONSSETUP VALUES FINAL TEST AND CALIBRATION VALUES1.8.2 Zero/span valves 1.8 Options1.8.1 Rack mount with slides A 1¾ MINIMUM SEPARATION BETWEEN EACH1.8.3 Internal zero/span Page 2.0OPERATION 2.1Key features2.1.3 E2 ROM backup of software configuration 2.1.1 CO readoutPassword 2.1.7 Password protectionPASSWORD LEVELS 2.1.6 RS-232interface2.2 Front panel 2.2.1 Front panel displayTEST MEASUREMENTS SYSTEM MODESMeaning MeaningWarning Message 2.2.2 Programmable push buttonsWARNING MESSAGES Meaning2.2.3 Status LED’s Meaning STATUS LED’sState Page 3.1.1 Zero Check 3.0 PERFORMANCE TESTING3.1 Manual zero/span check 3.1.2 Span CheckStep 3.2 IZS zero/span check Option3.1.3 Dual Range Calibration ActionMode 3.3 Zero/span valves Option3.4 Automatic zero/span check THE PROGRAMMED START TIME MUST BE A MINIMUM OF 5 MINUTES LATER THAN THE REAL TIME CLOCK See Section 4.3 and 4.4 for setting real time clock CARBON MONOXIDE READING. THIS METHOD OF THE CALIBRATE FEATURE OF AUTO SEQUENCESALTERS THE FORMULAS USED TO COMPUTE THE CALIBRATION IS NOT APPROVED BY USEPA AND ISButton Sequence DefaultCALIBRATION CONTROLS Function→0 is detected, the CPU will go into hold-off 3.9 Hold off 3.7Remote zero/span check or adjustment RS-2323.8 Power-onhold off 4.0 SETUP MODE 4.1 Setup mode operation4.5 Adjusting the clock speed 4.3Setting the time-of-day4.4 Setting the date CORRECTED CONCENTRATION =4.6.1 Single range mode SNGL 4.6 Setting the CO concentration range4.7 Setting the analog output offset 4.6.2 Dual range modeDUAL4.10 Disabling the calibration password 4.8 Setting the RS-232baud rate4.9 Setting the analyzer I.D 4.11 Data acquisition system DAS4.11.1 Data Channels Button 4.11.2 Setting-upData ChannelsData Channel Edit Menu DescriptionATIMER Settingfor RS-232access and sample or issue aDescription Triggering EventsName be deleted because memory must be re-initializedSampling Modes Setting RangeSetting ModeOptical bench temperature CO Measure signalCO Reference signal Filter wheel temperatureSetting 4.11.3 RS-232reportingDESCRIPTION PropertyPress SETUP-DAS 4.12 Software configuration4.13 Summary of setup functions Scroll through setup properties untilSETUP-RNGE-UNIT Page SETUP-DIAG 5.0 DIAGNOSTICS5.2 Diagnostic tests 5.1 Test measurementsSignal 5.2.1 Signal I/ODIAGNOSTIC TESTS Test #Description ControSignal ST FLOW ALARM 5.2.4 Electric Test TABLE 5.2 I/O SIGNALS5.2.3 D/A output 0%, 20%, 40%, 60%, 80%, 100%, 0%Page 6.0 HANDLING WARNINGS Page Character 7.0 RS-232COMMUNICATIONSRS-232MESSAGE TYPES Message Type7.1 DAS reporting D id REPORT “name” RECORDS=number COMPACT VERBOSED REPORT “PNUMTC” COMPACT 7.2 WarningsD REPORT “CONC” RECORDS=100 VERBOSE 7.3 Status/control WARNING MESSAGE CLEAR COMMANDSCommand Warning Message ClearedCommand Message 7.4 DiagnosticsCONTROL COMMANDS MeaningCommand DIAGNOSTIC COMMANDSDIAGNOSTIC REPORTS Report FunctionTEST MEASUREMENT REQUEST COMMANDS 7.5 Test measurements7.6 Viewing and modifying variables Legal Values RS-232VARIABLE NAMESVar. Name Button SequencePage 8.0 CALIBRATION BE CAREFUL WHEN PULLING IN OUTSIDE AIRTEMPERATURE ARE HIGH. CONDENSATION 8.1REQUIRED EQUIPMENT AND GAS STANDARDSGAS GENERATION SYSTEM FIGURE INLET VENTING RECOMMENDATIONS FIGURETHE TEST GAS MUST BE INTRODUCED INTO THE TRACEABLE VOLUME STANDARD8.2 MULTI-POINTCALIBRATION ANALYZER THROUGH THE SAMPLE INLET PORT8.2.1PROCEDURE 14.Push “CAL” 15.Enter password. If enabled Sample Temp Sample Flow Pressure 8.3 ZERO/SPAN CHECKINGRange DCPS Box Temp Wheel Temp Bench Temp MR ratio Measure/reference ratio CO Reference9.1.1 Box temperature limits 9.0 ADJUSTMENTS9.1 Power supply board adjustment M300 ELECTRICAL BLOCK DIAGRAM FIGURE 1.Press SETUP-MORE-DIAG 9.2 A/D - D/A Calibration procedure9.3 Dark current signal adjust procedure 9.4 Output voltage range changes SwitchTO ADJUST ANALOG RECORDER OFFSET SEE SECTION 100 mVFLOW AND PRESSURE READOUT ADJUSTMENT FIGURE 9.5 Flow readout adjustment9.6 DC power supply 9.7 CPUPage 10.1 Overview 10.0 TROUBLESHOOTINGCARDS WHILE UNDER POWER DO NOT DISCONNECT CPU OR OTHER DIGITAL10.2.1 Checking the power sub-systems 10.2.2 Checking the CPU and displayCorrective Action 10.3 Troubleshooting using warning messages10.2.3Checking the keyboard WARNING MESSAGESBENCH HEAT AS “XXXX”, THIS INDICATES THAT THE READING IS 10.4 Troubleshooting using test function valuesIF THE VALUE OF ANY TEST FUNCTION IS DISPLAYED OFF SCALE OR OTHERWISE NON-VALID10.5 Troubleshooting dynamic problems 10.5.3Slow response to changes in concentration 10.5.1Noisy or unstable readings at zero10.5.2Noisy, unstable, or non-linearspan readings 10.5.5Cannot zero or cannot dynamic zero10.6.1 Troubleshooting flow problems Flow is zeroOptical Bench Temperature 10.6.2Troubleshooting temperature problemsSample Temperature Gas Filter Wheel Temperature10.6.3 Checking the V/F card 10.6.3.1 Analog Inputs10.6.3.2 Digital to Analog Converters 10.6.3.4 V/F BOARD JUMPERS - FACTORY SETTINGS10.6.3.3 Digital I/O lines Factory Set JumpersSwitch 10.6.4Checking the DC power supply boardUser Set Switches 100 mV10.6.5 Checking the pneumatic sensor board 10.6.6 Checking the Synchronous Demodulator Board10.6.7 Checking the Opto Interrupter 10.6.8 Checking Optical Alignment10.Adjust R7 for a CO MEAS reading of 4200 ±200 mV 10.7 Warranty/repair questionnaire Page 11.2Replacement of sample filter 11.0 ROUTINE MAINTENANCE11.1 Model 300 maintenance schedule Examine and clean asDO NOT EXCEED 15 PSI OF PRESSURE 11.3.1 Using a leak checker11.3 Leak checking PRESSURE, THE SOLUTION MAY ENTER BE CAREFUL USING THE BUBBLESOLUTION. IF THERE IS NO INTERNAL DO NOT ATTEMPT TO USE THE BUBBLE SOLUTIONthe front panel. It should read the same as the version number that was located on the top right corner of the label on the PROM 12.0SPARE PARTS LISTS 12.1SPARE PARTS FOR CE MARK UNITS00969-01 12.2 SPARE PARTS FOR NON-CEMARK UNITS 00960-02 Internal Zero/Span IZS with valves APPENDIX A - LIST OF AVAILABLE MODEL 300 OPTIONSRS-232& Status Outputs Rack Mount and SlidesPage in 4 general types ConnectorsCables & Adapters come SignalWiring Data Communications Software for a PC Troubleshooting the modem connectionenable modem transmission Page Title APPENDIX C - ELECTRICAL DRAWING INDEXDrawing Number